地脚螺栓安装程序--中英文.doc

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地脚螺栓安装程序
Procedure for anchor bolt erection
Document No.

PROJECT

OWNER

OWNER’S ENGINEER

EPC CONTRACTOR

CONTRACTOR’S ENGINEER

地脚螺栓安装程序
Procedure for Anchor Bolt Erection
一、施工工艺流程 Construction Process
1、在柱头砼施工后，应检查地锚框的预埋件中心线和标高。中心线的测量工作应由专职测量员用全站仪复核。埋件表面清理干净，并放出地锚框中心线。
Check the center line and EL for embedded part of anchor bolt rack after concrete pouring of short column. The professional surveyor will review the center line with total station. The surface of embedded part should be cleaned up and marked center line for anchor bolt rack.
2、检查地锚框的焊接质量和规格、数量及配件情况，清点地脚螺栓的数量、规格及配件情况，发现不符合设计要求时，应及时处理。地锚框上的油污、泥土等应清理干净，浮锈应提前除掉，所有构件不得刷漆。
Check the specification, quantity and accessory etc of anchor bolt rack and anchor bolt, and inspect welding quality of anchor bolt rack, dispose of anyone which is not in accordance with design requirement. Oil contamination and mud on anchor bolt rack should be cleaned up, float rust should be removed in advance, and all parts cannot be painted.
3、地锚框焊接安装之前应处理好柱头施工缝，不得在地锚框安装后进行凿毛作业，以免地锚框等被碰位移。上段柱箍筋应待地锚框和地脚螺栓安装后绑扎。地锚框与柱头埋件焊接前中心线和垂直度应粗调，调好后满焊于埋件上，焊缝高度不得小于6mm。为防止焊接变形，采取对称同时进行施焊。
Dispose of construction joints of short column before anchor bolt rack welding and erection, cannot do the daubing work after anchor bolt rack erection, to avoid anchor bolt rack from being bumped and displacement. The rebar colligation of up section column should be done after the erection of anchor bolt rack and anchor bolt. Center line and verticality should adjust coarse before welding anchor bolt rack to embedded part of short column, full weld to embedded part after fine adjustment and welding height cannot be less than 6mm. Adopt symmetrical welding at the same time to avoid welding deformation.
4、螺栓粗装 Bolt coarse erection
（1）、按图纸设计，将螺栓挂在地锚框上。放置时应分清螺栓的上下丝头，避免将螺栓倒置；螺栓应基本放垂直。
Hang bolt in anchor bolt rack according to drawing design. Distinguish the upside and bottom screw when place bolt, avoid bolt inversion; the bolt should be placed vertical elementary.
（2）、用水准仪测量、调整螺栓标高，螺栓顶标高按照+5mm至+10mm施工。
Measure and adjust bolt EL with dump level and the EL of bolt top is +5mm to +10mm.
5、螺栓精装 Bolt fine erection
（1）、将地脚螺栓插入固定框，先初步找正顶部轴线位置，再找正垂直度，使其符合规范要求，然后在底部焊拉结条于扶设架上使之稳固。
Insert Anchor bolt into anchor bolt rack, alignment top axis place preliminary, then alignment verticality, to make sure it is accordance with specification requirement, afterward weld steel board at bottom of bolt to support and make it stable.
（2）、用经纬仪或挂线、吊线坠检查校正螺栓相对位置、标高和垂直度，校垂直度应在两个互相垂直方向进行。方法是：根据测量划出的基准点，用24号钢丝拉出基座控制中心线，依控制中心线量出与地脚螺栓组或螺栓中心线垂直方向的相距位置；
Check and adjust relative place, EL and verticality of bolt through theodolite or hanging line and plumb line, and check verticality from two mutual vertical directions. The method is: according to the datum mark set out with total station, pull out pedestal control center line with #24 steel wire. Base on the control center line to set out the position of anchor bolt group or the vertical direction against bolt center line.
（3）、用水平仪测量每个螺栓的顶标高，标高由底部调平螺母找平。
Measure every bolt top EL by dump level. EL should be adjusted through bottom adjusting nut.
（4）、在每根地脚螺栓周围焊四个小螺栓，通过调节小螺栓，来微调地脚螺栓的平面位置
Weld four small bolts around every anchor bolt; fine adjust plane position of anchor bolt through adjusting these small bolts.
（5）、经校正平面位置、标高及垂直度后，各技术指标均控制在安装精度允许范围以内，将螺栓逐根上螺丝帽；下部两个不同方向钢板与扶设架可靠连接，将螺栓下端固定。
Every qualification is under erection precision allowed range after adjusting plane position, EL and verticality. Fix screw cap for bolt one by one; two steel board from different directions of bottom reliable connect to support, fasten lower part of bolt.
二、施工注意事项 Construction Notices
1、地脚螺栓应全部带线，施工线采用细钢丝，各柱子之间的地脚螺栓必须拉对角线检查，确保相对位移。
All anchor bolts should be pulled center line; construction line should adopt fine steel wire. Check the diagonal line of the anchor bolts between columns to ensure relative position.
2、地脚螺栓上部用钢管锁死，外漏部分用塑料布紧缠，防止砼浇筑污染。
The top of anchor bolt should be closed by steel pipe; the outside part should be tied up by plastic cloth to prevent concrete pouring pollution.
3、砼浇筑时必须分层均匀进行，地脚螺栓四周厚度偏差不得超过15cm。且浇筑时垂直下料，不得直接冲撞地脚螺栓和地锚框。
Pour concrete layer by layer, concrete thickness deviation around anchor bolt cannot exceed 15cm.Pouring concrete verticality to prevent anchor bolt and anchor bolt rack from bumping directly.
4、砼浇筑完后，先将螺栓表面清理干净，涂刷润滑油，用塑料薄膜紧缠后，再加套管保护
Clean up bolt surface first, paint lubricant and tied up by plastic cloth after concrete pouring, afterwards, add drivepipe for protection.

No
List Task with All Task Steps
(Who will do what, where and when)
Potential and Existing Hazards
· Injury, Health, Process, Material and/or Environment
Probability of Occurrence a/b/c/d/e
Consequence of Occurrence 1/2/3/4/5
Risk Rank /Priority Factor
Preventative Measures and Controls
· Eliminate Risk
· Control at Source
· Put/Follow Procedure
· Provide PPE
Person Responsible to Ensure Preventative Measures and Controls are in Place
Responsible Person’s Signatureon Completion Date
1
搬运螺栓
Transporting anchor bolt
不够小心
Not be careful
C
3
2
搬运螺栓支架时小心，不要砸到脚
Be careful to avoid to hurt the feet
Kong Qingyi
DEC-21-2012/
DEC-30-2014
2
安装螺栓支架
Erecting the anchor bolt rock
不按程序施工
Out of conduct
C
3
2
按照程序，不能盲目施工
Construct according to the procedure
Kong Qingyi
DEC-21-2012/
DEC-30-2014
3
使用机械
Using the machine
漏电
Electric leakage
C
2
4
使用机械前由电工检查电焊机是否漏电
The welding machine must be checked by electrician whether there is leakage before using the machine
Kong Qingyi
DEC-21-2012/
DEC-30-2014
4
电焊
Welding
未佩戴防护眼镜
Not wearing the protect goggle
C
3
2
正确佩戴防护眼镜
Wearing glasses properly at site
Kong Qingyi
DEC-21-2012/
DEC-30-2014
5
夜间施工
Constructing at night
没有足够的照明
The lighting is not enough
C
2
3
夜间施工必须安排足够的照明
Must arrange enough lighting during the construction at night
Kong Qingyi
DEC-21-2012/
DEC-30-2014
6
高处作业
Work high above the ground
未使用安全带
Not equipped with safety belt
C
3
3
高处作业时必须正确使用安全带
Must be equipped with safety belt when working high above the ground
Kong Qingyi
DEC-21-2012/
DEC-30-2014
7
使用气割
Using gas cutting
未使用回火装置
Not use the back-fire arrangement
C
2
4
乙炔瓶必须使用回火装置
Acetylene cylinder must have the back-fire arrangement
Kong Qingyi
DEC-21-2012/
DEC-30-2014