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SPC全套Excel版模版[编号G49W].xls

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1、 X R 控控制制图图控制图编号：製品H104PCH104PC規格標準群組數大小管制X 圖R圖製造部門时间名稱上限 USL0.905上限 UCL0.820.38管制項目溝槽寬度中心限CL0.70總組數中心限CL0.720.18機別抽樣方法随机測量單位下限 LSL0.5025下限 LCL0.610.00測定者日期2005/11/4日期/時間合計批號1234567891011121314151617181920212223242589.50樣10.650.750.750.600.700.600.750.600.650.600.800.850.700.650.900.750.

2、750.750.650.600.500.600.800.650.654.45本20.700.850.800.700.750.750.800.700.800.700.750.750.700.700.800.800.700.700.650.600.550.800.650.600.70測30.650.750.800.700.650.750.650.800.850.600.900.850.750.850.800.750.850.600.850.650.650.650.750.650.70量測數值的判定條件定40.650.850.700.750.850.850.750.750.850.800.500.6

3、50.750.750.750.800.700.700.650.600.800.650.650.600.60 USL 藍色值50.850.650.750.650.800.700.700.750.750.650.800.700.700.600.850.650.800.600.700.650.800.750.650.700.65 LSL 紅色 1253.50 3.85 3.80 3.40 3.75 3.65 3.65 3.60 3.90 3.35 3.75 3.80 3.60 3.55 4.10 3.75 3.80 3.35 3.50 3.10 3.30 3.45 3.50 3.20 3.30 平

4、均0.70 0.77 0.76 0.68 0.75 0.73 0.73 0.72 0.78 0.67 0.75 0.76 0.72 0.71 0.82 0.75 0.76 0.67 0.70 0.62 0.66 0.69 0.70 0.64 0.660.72R0.20 0.20 0.10 0.15 0.20 0.25 0.15 0.20 0.20 0.20 0.40 0.20 0.05 0.25 0.15 0.15 0.15 0.15 0.20 0.05 0.30 0.20 0.15 0.10 0.10R=0.18x預估不良率(PPM)管制圖10355製程能力分析 Std.Dev.=0.09

5、Sigma =0.08R=0.72管制圖 PP=0.78 Ca=8.00%=0.80 CP=0.87Grade=D備註及原因追查:123456789101112131415161718192021222324250.00 0.10 0.20 0.30 0.40 0.50 123456789101112131415161718192021222324250.40 0.50 0.60 0.70 0.80 0.90 1.00 n2345678910d21.131.692.062.332.532.72.852.973.082.33D3000000.080.140.180.220D43.272.572.

6、282.11 2.001.921.861.821.782.11A21.881.020.730.580.480.420.370.340.310.58XUCL0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82CL0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.

7、72 0.72 0.72 0.72 0.72 0.72 0.72 0.72LCL0.610.610.610.610.610.610.610.610.610.610.610.610.610.610.610.610.610.610.610.610.610.610.610.610.610.61#0.42 0.56 0.56 0.36 0.49 0.36 0.56 0.36 0.42 0.36 0.64 0.72 0.49 0.42 0.81 0.56 0.56 0.56 0.42 0.36 0.25 0.36 0.64 0.42 0.42 0.00#0.49 0.72 0.64 0.49 0.56

8、0.56 0.64 0.49 0.64 0.49 0.56 0.56 0.49 0.49 0.64 0.64 0.49 0.49 0.42 0.36 0.30 0.64 0.42 0.36 0.49 0.00#0.42 0.56 0.64 0.49 0.42 0.56 0.42 0.64 0.72 0.36 0.81 0.72 0.56 0.72 0.64 0.56 0.72 0.36 0.72 0.42 0.42 0.42 0.56 0.42 0.49 0.00#0.42 0.72 0.49 0.56 0.72 0.72 0.56 0.56 0.72 0.64 0.25 0.42 0.56

9、0.56 0.56 0.64 0.49 0.49 0.42 0.36 0.64 0.42 0.42 0.36 0.36 0.00#0.72 0.42 0.56 0.42 0.64 0.49 0.49 0.56 0.56 0.42 0.64 0.49 0.49 0.36 0.72 0.42 0.64 0.36 0.49 0.42 0.64 0.56 0.42 0.49 0.42 0.00#0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

10、0.00 0.00 0.00 0.00 0.000.00RUCL0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38CL0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18LCL0.000

11、.000.000.000.000.000.000.000.000.000.000.000.000.000.000.000.000.000.000.000.000.000.000.000.000.00USL0.900.900.900.900.900.900.900.900.900.900.900.900.900.900.900.900.900.900.900.900.900.900.900.900.900.90LSL0.500.500.500.500.500.500.500.500.500.500.500.500.500.500.500.500.500.500.500.500.500.500.5

12、00.500.500.50製製程程能能力力分分析析 (Capabilities)(Capabilities)部部門門:機機台台:操操作作者者:日日期期:2005/11/4料料號號:總總組組數數(Sub Group)25總總數數(Count)125平平均均值值(Average)0.72最最小小值值(Minimum)0.50最最大大值值(Maximum)0.90中中位位數數(Median)0.70群群組組數數大大小小(n)5規規格格上上限限 USL0.90規規格格下下限限 LSL0.50管管制制上上限限UCL(X)0.82管管制制下下限限LCL(X)0.61標標準準差差(St

13、d.Dev.)0.09標標準準差差(Sigma Hat)0.08偏偏度度(Skewness)-0.01峰峰度度(Kurtosis)-0.56預預估估不不良良率率PPM(Out of Spec.)10355Ca 8.00%CPU 0.80CPL 0.94Cp 0.87Cpk0.80-3S0.72+3S 0.90 0.50 1.100 1.000 0.900 0.800 0.700 0.600 0.500 0.400 0.300 0.200 0.100 0.000 0.433340.494450.555570.616690.677800.738920.800030.861150.922270.98

14、338其他0102030405060=Range組界組界頻率XNormal=0.433339055793991=0.37222317596566520.433340.43334020.3840.0032419890.48733.6=0.494454935622318=0.43333905579399130.494450.49445030.3970.0064095360.4870=0.555570815450644=0.49445493562231840.555570.55557340.4090.0123516160.5630=0.61668669527897=0.555570815450644

15、50.616690.616691550.4210.0232008040.56324=0.677802575107296=0.6166866952789760.677800.677802760.4330.0424780270.5630=0.738918454935622=0.67780257510729670.738920.738922270.4460.0758067190.6400=0.800034334763948=0.73891845493562280.800030.800034380.4580.1318660890.64024=0.861150214592274=0.8000343347

16、6394890.861150.861151390.4700.2235839440.6400=0.9222660944206=0.861150214592274100.922270.922272100.4820.3695133730.7160=0.983381974248926=0.9222660944206110.983380.983380110.4940.5952532420.71648.00其他其他0120.5070.9346638370.7160130.5191.4305108990.7920DescriptionValueThe limits are calculated as:Min

17、imumMaximumdelta140.5312.134071490.79224Sigma0.076Selected0.4101.0220.061150.5433.1031932220.7920Mean0.716X0.5000.900160.5564.3983595980.8690Delta0.061LCL or UCL for X0.6130.819170.5686.0765168950.86924Multiplier7.639LSL or USL0.5000.900180.5808.1827775990.8690Maximum48.004*Sig+Median0.4101.022190.5

18、9210.740607510.9450200.60413.741653930.94533.6210.61717.13685920.9450220.62920.8307790.9000230.64124.680949060.90048.00240.65328.503635850.9000250.66632.086380380.5000260.67835.206532680.50048.00270.69037.653716180.5000280.70239.25314831290.71439.88624999300.72739.50517408310.73938.13878155320.75135

19、.8890291330.76332.91839608340.77629.43050298350.78825.64712944360.80021.7852177370.81218.03711632380.82414.556413390.83711.45048003400.8498.779607061410.8616.561581477420.8734.779957488430.8863.394076318440.8982.349098536450.9101.584757903460.9221.042093481470.9340.667932374480.9470.417292298490.959

20、0.254115003500.9710.150835061510.9830.087268275.5007.6381742252024/9/23 aefdac7556722be8f8b1555b6a815c3b.xls TYPE OF TOLERENCE:BOTH SIDE 1,MAX TOL.3,MIN TOL 4,BCOLUMN INPUT.BEFORE TIME BEFORE DATA DELETE.PROCESSPROCESS CAPABILITYCAPABILITY STUDYSTUDYPART NO:96179248P/NO:9.6E+07USL:0.88 INSP:PART NAM

21、EG/K-GEARSHIFTP/NAME:G/K-GEARSHIFTLSL:0.72 DATE:OP.NOPROCESS:TOL:0.16MIN UNIT:0.001CHECK ITEMITEM:MEAN:0.8Xo:TYPE OF TOL.10.81000.81000.82000.83000.82000.82000.74000.82000.82000.8000USL0.8800.83000.83000.81000.84000.84000.81000.83000.76000.85000.8400LSL0.7200.82000.83000.84000.81000.78000.83000.8400

22、0.85000.80000.8400INSPECTOR0.82000.83000.81000.83000.78000.81000.82000.82000.82000.8000DATE0.82000.83000.82000.82000.81000.82000.82000.82000.84000.8300UNIT0.001 Xo :DATA NO.10.81 20.81 30.82 40.83 50.82 60.82 70.74 80.82 90.82 100.8 110.83 120.83 130.81 140.84AVG=0.8188MIN=0.74MAX=0.85N=50150.84 =0.

23、0206 Cp=1.30 Cpk=0.99 k=0.23160.81 PC%=77.1%PCk%=100.8%170.83 OUT OF UPPER SPEC=0.15%OUT OF LOWER SPEC =0.00%180.76 KURTOSIS=7.40 SKEWNESS=-1.69190.85 SPREAD RANGE(6)=0.7570.881200.84210.82DISTRIBUTIONDISTRIBUTION CURVECURVE220.83230.84240.81250.78260.83270.84280.85290.8300.84310.82320.83330.81340.8

24、3350.78360.81370.82380.82390.82400.8410.82MAX+SL/20.8505MIN.UNIT0.001420.83X+3s0.881Max0.85430.82US0.88Min0.746.83883440.82MIN-SL/20.7395KIND QTYT111CLASS QTY6450.81X-3s0.757GRADE KIND18GRADE KIND r18.5460.82LS0.72grade width0.019470.82a0.7221.026320.6954480.82b0.88058.447490.72490.84h0.0032110.0004

25、9500.830.001190.023250.18325510.70158.1E-05000.70151.7E-060.701500010.70150.7015000.01850.17850520.70270.00011010.70636.1E-06 0-1000.70630.7063000.013750.173750530.70390.00015020.71102.1E-05 0-1000.71100.7110000.0090.1690540.70510.0002030.71586.9E-05 0-1000.71580.7158000.004250.164250550.70630.00026

26、040.72050.000210.720500010.72050.7205000.00050.15951560.70740.00034050.72530.00062 0-1000.72530.7253000.005250.154750570.70860.00045060.73000.00174 0-1000.73000.7300000.010.150580.70980.0006070.73480.00459 0-1000.73480.7348000.014750.145250590.71100.00078080.73950.011470.739500110.73950.7395010.0195

27、0.14050600.71220.00102090.74430.02722 1-1000.74430.7443100.024250.135750610.71340.001330100.74900.0612 1-1000.74900.7490100.0290.1310620.71460.001720110.75380.13049 1-1000.75380.7538100.033750.126250630.71580.002210120.75850.263770.758500110.75850.7585110.03850.12150640.71690.002850130.76330.50548 1

28、-1000.76330.7633200.043250.116750650.71810.003640140.76800.91838 1-1000.76800.7680200.0480.1120660.71930.004650150.77281.58187 1-1000.77280.7728200.052750.107250670.72050.00590160.77752.583180.777500210.77750.7775220.05750.10250680.72170.007470170.78233.99923 2-1000.78230.7823400.062250.097750690.72

29、290.009420180.78705.86994 2-1000.78700.7870400.0670.0930700.72410.011830190.79188.16823 2-1000.79180.7918400.071750.088250710.72530.01480200.796510.7760.7965001110.79650.7965430.07650.08350720.72640.018450210.801313.4779 11-1000.80130.8013700.081250.078750730.72760.02290220.806015.9818 11-1000.80600

30、.8060780.0860.0740740.72880.028310230.810817.9665 11-1000.81080.81081500.090750.069250750.73000.034860240.815519.14870.8155002610.81550.815515160.09550.06450760.73120.042770250.820319.3486 26-1000.82030.82033100.100250.059750770.73240.052250260.825018.5352 26-1000.82500.82503100.1050.0550780.73360.0

31、63590270.829816.8337 26-1000.82980.829831100.109750.050250790.73480.077070280.834514.49440.834500910.83450.83454100.11450.04550800.73590.093030290.839311.8319 9-1000.83930.83934170.119250.040750810.73710.111840300.84409.15687 9-1000.84400.84404800.1240.0360820.73830.133910310.84886.71854 9-1000.8488

32、0.84884820.128750.031250830.73950.159670320.85354.673470.853500010.85350.85355000.13350.02650840.74070.18960330.85833.08205 0-1000.85830.85835000.138250.021750850.74190.22420340.86301.92697 0-1000.86300.86305000.1430.0170860.74310.264010350.86781.14222 0-1000.86780.86785000.147750.012250870.74430.30

33、9570360.87250.641890.872500010.87250.87255000.15250.00750880.74540.361460370.87730.34198 0-1000.87730.87735000.157250.002750890.74660.420240380.88200.17274 0-1000.88200.88205000.1620.0021900.74780.486470390.88680.08272 0-1000.88680.88685000.166750.006750910.74900.560681400.89150.037550.891500010.891

34、50.89155000.17150.01150920.75020.643391410.89630.01616 0-1000.89630.89635000.176250.016250930.75140.735031420.90100.0066 0-1000.90100.90105000.1810.0210940.75260.835981430.90580.00255 0-1000.90580.90585000.185750.025750950.75380.946521440.91050.000940.910500010.91050.91055000.19050.03050960.75491.06

35、6791450.91530.00033 0-1000.91530.91535000.195250.035250970.75611.196831460.92000.00011 0-1000.92000.92005000.20.040980.75731.33651470.92483.4E-05 0-1000.92480.92485000.204750.044750990.75851.485481480.92959.9E-060.929500010.92950.92955000.20950.049501000.75971.643252490.92951501010.76091.80908250102

36、0.76211.982012511030.76332.160872521040.76442.344232531050.76562.530463541060.76682.717723551070.76802.903983561080.76923.087093571090.77043.264783581100.77163.434763591110.77283.594754601120.77393.742594611130.77513.876284621140.77633.994124631150.77754.094764641160.77874.177314651170.77994.2414346

37、61180.78114.287424671190.78234.316284681200.78344.329784691210.78464.330514701220.78584.321924711230.78704.308264721240.78824.294624731250.78944.286844741260.79064.291424751270.79184.315454761280.79294.366394771290.79414.451964781300.79534.579915791310.79654.757825801320.79774.992855811330.79895.291

38、535821340.80015.659476831350.80136.10126841360.80246.619877851370.80367.21717861380.80487.892838871390.80608.645149881400.80729.47029891410.808410.3623#901420.809611.3136#911430.810812.3146#921440.811913.3542#931450.813114.4193#941460.814315.4959#951470.815516.5688#961480.816717.6221#971490.817918.6

39、395#981500.819119.6048#991510.820320.5021#1001520.821421.316#1011530.822622.0325#1021540.823822.639#1031550.825023.1243#1041560.826223.4795#1051570.827423.6977#1061580.828623.7744#1071590.829823.7074#1081600.830923.4971#1091610.832123.1463#1101620.833322.66#1111630.834522.0454#1121640.835721.3118#11

40、31650.836920.47#1141660.838119.5324#1151670.839318.5126#1161680.840417.425#1171690.841616.2843#1181700.842815.1058#1191710.844013.9044#1201720.845212.6945#1211730.846411.49#1221740.847610.3039#1231750.84889.1479391241760.84998.0326881251770.85116.9672971261780.85235.9594661271790.85355.0153751281800

41、.85474.1397141291810.85593.3357231301820.85712.6052231311830.85831.9487421321840.85941.3656311331850.86060.8541711341860.86180.4117301351870.86300.0349101361880.8642#1371890.8654#1381900.8666#1391910.8678#1401920.8689#1411930.8701#1421940.8713#1431950.8725#1441960.8737#1451970.8749#1461980.8761#1471

42、990.8773#1482000.8784#1490.8796#1500.8808#1510.8820#1520.8832#1530.8844#1540.8856#1550.8868#1560.8879#1570.8891#1580.8903#1590.8915#1600.8927#1610.8939#1620.8951#1630.8963#1640.8974#1650.8986#1660.8998#1670.9010#1680.9022#1690.9034#1700.9046#1710.9058#1720.9069#1730.9081#1740.9093#1750.9105#1760.911

43、7#1770.9129#1780.9141#1790.9153#1800.9164#1810.9176#1820.9188#1830.9200#1840.9212#1850.9224#1860.9236#1870.9248#1880.9259#1890.9271#1900.9283#1910.9295#1920.701500 0.720500 0.739500 0.758500 0.777500 0.796500 0.815500 0.834500 0.853500 0.872500 0.891500 0.910500 0.929500051015202530合計 XS 管制圖管制圖編號：

44、群組數大小管制X 圖S圖製造部門期間5上限 UCL17.813 4.202 總組數中心限CL15.093 1.902 機別抽樣方法25下限 LCL12.373 0.000 測定者日期 2005/11/40200400600800100012001400160018002000批號 1 2 3 4 5 6 7 8 9 10樣 1 16.00 16.00 16.00 15.00 16.0013.00 13.00 14.00 13.00 15.00本 2 14.00 15.00 13.00 13.00 15.0013.00 11.00 16.00 17.00 14.00

45、測 3 13.00 13.00 16.00 13.00 16.0014.00 15.00 17.00 14.00 17.00定 4 12.00 15.00 15.00 13.00 14.0017.00 17.00 14.00 17.00 20.00值 5 17.00 17.00 15.00 14.00 17.0018.00 13.00 14.00 13.00 18.00 72.00 76.00 75.00 68.00 78.0075.00 69.00 75.00 74.00 84.00 14.40 15.20 15.00 13.60 15.60 15.0013.80 15.00 14.80 1

46、6.80S 2.07 1.48 1.22 0.89 1.14 2.35 2.281.41 2.05 2.39 X S 管管制制圖圖管制圖編號：製品規格標準群組數大小管制X 圖S圖製造部門期間名稱上限 USL46.0505上限 UCL17.8134.202管制項目中心限CL45.650總組數中心限CL15.0931.902機別抽樣方法測量單位下限 LSL45.25025下限 LCL12.3730.000測定者日期2005/11/4日期/時間合計批號123456789101112131415161718192021222324251870.00樣116.0016.00

47、16.0015.0016.0013.0013.0014.0013.0015.0011.0017.0020.0018.0012.0011.0017.0013.0019.0014.0013.0016.0018.0014.0015.00S47.55本214.0015.0013.0013.0015.0013.0011.0016.0017.0014.0019.0016.0019.0016.0013.0020.0017.0015.0013.0014.0017.0015.0018.0015.0014.00測313.0013.0016.0013.0016.0014.0015.0017.0014.0017.00

48、14.0014.0018.0013.0015.0014.0015.0018.0010.0016.0017.0014.0017.0016.0016.00量測數值的判定條件定412.0015.0015.0013.0014.0017.0017.0014.0017.0020.0015.0011.0019.0015.0012.0017.0013.0011.0012.0014.0016.0017.0017.0015.0014.00 USL 藍色值517.0017.0015.0014.0017.0018.0013.0014.0013.0018.0017.0016.0016.0013.0013.009.001

49、5.0013.0014.0013.0014.0016.0013.0014.0014.00 USL 藍色值517.0017.0015.0014.0017.0018.0013.0014.0013.0018.0017.0016.0016.0013.0013.009.0015.0013.0014.0013.0014.0016.0013.0014.0014.00 LSL 紅色 12572.00 76.00 75.00 68.00 78.00 75.00 69.00 75.00 74.00 84.00 76.00 74.00 92.00 75.00 65.00 71.00 77.00 70.00 68.0

50、0 71.00 77.00 78.00 83.00 74.00 73.00 平均14.40 15.20 15.00 13.60 15.60 15.00 13.80 15.00 14.80 16.80 15.20 14.80 18.40 15.00 13.00 14.20 15.40 14.00 13.60 14.20 15.40 15.60 16.60 14.80 14.6015.09R5.00 4.00 3.00 2.00 3.00 5.00 6.00 3.00 4.00 6.00 8.00 6.00 4.00 5.00 3.0011.004.00 7.00 9.00 3.00 4.00

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