管道工程施工质量管理细则KB.doc

QUALITY MANAGEMENT DETAIL RULES ON PIPING CONSTRUCTION CONTRACT管道工程协议施工质量管理细则协议编号： Number of Contract:目录Content1.0编制目的及合用范围Purpose for Preparation and Scope of Application2.0 编制原则Principles for Preparation3.0 执行标准及有关规定Applicable Standards and Relevant Regulations3.1 中国政府的相关法规和政策Relevant laws, regulations and policies issued by Chinese government:3.2 SECCO项目IPMT质量体系有关文献Documentation related to IPMT quality system of SECCO project:3.3 SECCO项目IPMT规定和规定IPMT regulations and requirements of SECCO project:3.4 施工验收标准及规范Standards and codes for construction acceptance:4.0 冲突和协调Conflict and Coordination5.0 专业技术经理与专业工程师Specialist Technical Manager and Specialist Engineer5.1 专业技术经理Specialist technical manager5.2专业工程师Specialist engineer6.0HSE7.0 施工过程中工程施工质量的控制Quality Control in the Process of Construction7.1 重要依据Main basis7.2 熟悉现场管理体系、建立工作接口Acquaintance with site management system and establishment of working interface7.3 技术准备Technical Preparations7.4 组织设计交底Organization Design Briefing7.5 图纸与设计文献会审Joint Check-up of Drawings and Design Documents7.6 审查施工组织设计和施工方案Check-up of Construction Organization Design and Construction Plan7.7 施工过程的质量控制点的制定和检查程序Procedures for the Establishment and Inspection of Quality Control Points in the Construction Process7.8 施工过程中的质量控制Quality Control During the Construction Process7.8.1 原材料的检查与验收原则Principles for the Inspection and Verification of Raw Materials7.8.2管子抽检的内容和比例Contents and Percentage of Pipe Spot-check7.8.3 其他管道组成件抽检的内容和比例Spot-check Contents and Percentage of Other Pipe Components7.8.4 阀门的检查与实验（涉及管道视镜、过滤器及阻火器检查）Valve Inspection and Experiment (Including the inspection of pipe signt glass, strainer and flame arrestor)7.8.5采用的重要管道器材标准（规范）Major Piping Specifications Standards (or codes)7.8.5.1材料标准 Material Standards7.8.5.1.1无缝钢管Seamless Steel Pipe7.8.5.1.2焊接钢管Welded Steel Pipe7.8.5.1.3管件Pipe fittings7.8.5.1.4联接件Pipe joints7.8.5.1.5阀门Valves7.8.5.2应用规范Application specification7.8.5.2.1管子Pipe7.8.5.2.2管件Pipe fittings7.8.5.2.3 联接件Pipe joints7.8.5.2.4阀门Valves7.8.6 管道防腐Pipingcorrosion prevention7.8.7 管道的预制加工工艺Pre-fabrication process for pipe7.8.8 碳素钢管道焊接、热解决及质量检查Welding, heat treatment and quality inspection for carbon steel pipe7.8.9 阀门安装Valve installation7.8.10 低温材料检查及安装Cryogenic material inspection and installation7.8.11 静电接地安装Static grounding erection7.8.12 管道系统实验、吹除与清洗Test, purging and cleaning for piping system7.8.13 工程中间交接Engineering intermediate takeover7.8.14 竣工验收Completion acceptance7.9 专业工程师应保存的资料Documents to be retained by specialist engineer附录1: 管道安装工程质量控制点Appendix 1 Quality Control Points for Piping Installation Project附录2： 工业管道施工管理台帐Appendix 2 Industrial Piping Construction Management Record Book 1.0编制目的及合用范围：Purpose for Preparation and Scope of Application1.1 本规定合用于上海SECCO 90x104t/a乙烯项目（以下简称SECCO项目）的现场施工质量管理工作。These stipulations are applicable to the site construction quality management of Shanghai SECCO 90x104t/a Ethene Project (hereinafter referred to as SECCO project).1.2本规定是为了明确SECCO项目的现场施工质量管理工作的职责、工作内容、工作流程、方法以及设计、采购、施工的协调，推行现代化、科学化、规范化的项目管理模式而编制的。These stipulations are prepared for the purpose of defining the responsibilities, working contents, operating process and procedures for the site construction quality management of the SECCO project and for coordination among the design, procurement and construction, so as to pursue the modernized, scientific and standardized mode for project management.2.0编制原则Principles for Preparation2.1 本细则在项目质量管理目的合理分解、项目质量管理组织已经确立的前提下，以项目的规律效应性和操作实用性为原则编制的。These rules are prepared on the principle of the law effectiveness and operating practicability of the project, under the precondition that the objectives of the project quality management have been reasonably decomposed and the organization of project quality management has been established.2.2本细则注意到质量检查评估中工程划分与WBS分解结构在施工管理中的内在联系，我们强调将两者的划分尽量统一。These rules have given full attention to the inherent links between the project component division in the quality inspection and evaluation and WBS decomposed structure in the construction management. We emphasize that the two divisions should be unified as far as possible.2.3 为加强积极控制的力度，本细则建议建立专业施工管理台帐，将施工质量控制纳入现场施工管理体系，专业工程师应参与重要的材料和设备的招标订货会议，了解产品质量、协议技术规定、厂家售后服务及到货情况。以便在施工管理台帐中列出每月到货清单，使材料报检及工程报检工作系统化。In order to strengthen the power of active control, it is recommended by these rules that a specialized construction management record book is established to integrate the construction quality control into site construction management system. It is also suggested that specialist engineers should participate in the bidding and ordering meetings for important materials and equipment to get acquainted with the product quality, the technical requirements of the contract, after-sale service provided by manufacturer and the delivery status. And then it is possible to put the monthly goods-arrival list in the construction management record book and to realize the systematization of material acceptance and engineering inspection procedures.3.0执行标准及有关规定Applicable Standards and Relevant Regulations3.1 中国政府的相关法规和政策：Relevant laws, regulations and policies issued by Chinese government:压力管道安全管理和监察规程Regulations for Pressure Piping Safety Management and Supervision压力管道安装安全质量监督检查规则Rules for Pressure Piping Installation Safety and Quality Supervision and Inspection3.2 SECCO项目IPMT质量体系有关文献：Documentation related to IPMT quality system of SECCO project:规划管理计划(PMP)Program Management Plan (PMP)质量管理策略 Quality Management Strategy质量管理组织体系 Quality Management Organization System工程质量管理规定 Regulations for Project Quality Management质量审核程序 Quality Check Procedures承包商质量（QA/QC）标准Quality Assurance/Quality Control (QA/QC) Standard for Contractors施工管理细则Construction Management Detail Rules3.3 SECCO项目IPMT规定和规定：IPMT regulations and requirements of SECCO project:装置布置原则 Plant Layout Philosophy管道材料规定 Specifications for Piping Materials工艺及公用工程管道设计规定 Process and Utility Piping Design Requirements地下钢管涂层及包覆标准Standard for Coating and Wrapping of Underground Steel Pipe 管道制作 Fabrication of Piping蒸汽伴热管规定Steam Tracing Piping Requirements管道支撑标准 Standard for Piping Support管道柔性-设计标准Piping FlexibilityDesign Criteria管道的现场试压 Field Pressure Testing of Piping隔离材料及应用热保温Insulation Materials & Application -Hot Service隔离材料及应用冷保温Insulation Materials& Application-Cold Service管道及设备的隔音保护Sound ControlInsulation of Piping and Equipment标准详图 Standard Detail Drawing管道焊接标准Standard for Piping Welding3.4施工验收标准及规范：Standards and codes for construction acceptance:石油化工剧毒、可燃介质管道工程施工及验收规范Specification for Construction and Acceptance of Hypertoxic and Combustible Medium Piping Engineering in Petrochemical Industry 工业金属管道工程施工及验收规范 Code for Construction and Acceptance of Industrial Metallic Piping 现场设备、工业管道焊接工程施工及验收规范 Code for Construction and Acceptance of Field Equipment and Industrial PipingWecontractorng 工业安装工程质量检查评估统一标准 Unified Standard for Checking and Evaluating the Quality of Industrial Installation Engineering工业金属管道工程质量检查评估标准 Standard for Checking and Evaluating the Quality of Industrial Metallic Piping Engineering 工业管道、设备绝热工程施工及验收规范 Code for Construction and Acceptance of Industrial Piping And Equipment Thermal Insulation Engineering 石油化工工程焊接工艺评估 Welding Procedure Qualification for Petrochemical Engineering 石油化工钢制管道工程施工工艺标准 Construction Process Standard for Petrochemical Steel Piping Engineering 阀门检查与管理规程 Code for Valve Inspection and Management 石油化工钢制通用阀门选用、检查及验收 Selection, Inspection and Acceptance of Petrochemical General Steel Valves石油化工设备和管道涂料防腐蚀技术规范Technical Specification for the Coating anticorrosion of Equipment and Piping in Petrochemical Industry 石油化工公司设备管道表面色和标志 Equipment and Piping Surface Color and Marking for Petrochemical Industry埋地钢质管道石油沥青防腐层施工及验收规范 Code for Construction and Acceptance of Petroleum Asphalt Corrosion Protection Layer for Undergrand Steel Piping 工艺管道 Process Piping 无损检测Nondestructive Examination 焊接和钎焊评估Welding and Brazing Qualification 阀门检查及实验Valve Inspection and Testing 4.0冲突与协调Conflict and Coordination中国政府法规、SECCO项目规定、标准和规范（涉及国内的和国外的）:Laws and regulations issued by Chinese government and the stipulations, standards and codes of SECCO project (including home and foreign ones):当在项目执行过程中，中国政府法规、SECCO项目规定及标准、规范间有矛盾时，执行的顺序应当是：中国政府法规、SECCO项目规定、标准和规范规定。When a conflict occurs in the process of project implementation between the laws and regulations issued by Chinese government and the stipulations, standards and codes of SECCO project, the priority order for implementation should be firstly the laws and regulations issued by Chinese government and then the requirements of the stipulations, standards and codes of SECCO project.5.0专业技术经理与专业工程师Specialist Technical Manager and Specialist Engineer 5.1 专业技术经理Specialist technical manager 5.1.1负责分管专业的施工技术与施工质量的管理工作；To be responsible for the construction technical and quality management of the specialty he/she is assigned to take charge of;5.1.2指导专业工程师的工作，监督和支持设计、采购、施工、监理、检测承包商的有关工作；To give instructions to the specialist engineer, to supervise and support the design, procurement, construction and supervisory management and to check the contractors work.5.2 专业工程师Specialist engineer5.2.1各包专业工程师是由建设部核心组派出，直接接受专业技术经理的指导和考核，同时在各项目包接受各施工经理的领导。Specialist engineers of different component packages are sent by the core group of the Ministry of Construction and directly subject to the instruction and examination made by the specialist technical managers. At the same time they should be under the leadership of the construction managers of the respective component packages.5.2.2各包专业工程师在项目执行过程中所发生的重要技术变更及工程量确认，向施工经理报告的同时应抄报建设部核心组专业技术经理。The specialist engineer of a package shall report to the construction manager about the major technical changes and engineering volume verification in the process of project implementation and simultaneously send a duplicate to the specialist technical manager of the core group in the Ministry of Construction.5.2.3各包专业工程师的专业技术及质量周报、月报和工作报告，向施工经理报告的同时应抄报建设部核心组专业技术经理。The technological information of the package specialist engineer, as well as the quality weekly report, monthly report and working report shall be submitted to the construction manager and a copy shall be simultaneously made to the specialist technical manager of the core group, Ministry of Construction.6.0 HSE6.1 HSE规定HSE requirements详见SECCO的HSE文献Refer to SECCO HSE document for details.6.2 SECCO项目中，无论业主还是承包商都应遵守和执行SECCO的HSE文献规定，专业工程师在具体的工作中应协助HSE工程师贯彻和监督SECCO的HSE规定。In SECCO project, both the Client and contractor should observe and follow the requirements of SECCO HSE document. The specialist engineer should assist HSE engineer in the implementation and supervision of SECCO HSE stipulations in the specific work.7.0施工过程中工程施工质量的控制Quality Control in the Process of Construction7.1 重要依据Main basis7.1.1各承包协议条件及项目前期技术函件Various contract conditions and technical correspondence at the initial phase of the project;7.1.2图纸、相关设计文献Drawings and relevant design documents;7.1.3规范及检查、实验标准Codes and standards for inspection and test;7.1.4项目施工质量计划Construction quality plan of the project.7.2熟悉现场管理体系、建立工作接口Acquaintance with site management system and establishment of working interface7.2.1专业工程师应了解行业质量监督制度，熟悉本次项目的监督机构-中石化质量监督总站发布的质量监督方案，在制定工程质量控制点时，应将质量监督方案及质量评估的规定纳入质量管理体系。A specialist engineer should be acquainted with quality supervision system of his/her specific industry and familiar with the quality supervision program issued by the supervisory institution of this project, i.e., Chinese Petrochemical Quality Supervision Station. When quality control points are set up, the quality supervision program and the qualification requirements should be included in the quality management system.7.2.2专业工程师应充足了解工程监理制度，熟悉监理规划及监理实行细则内容。A specialist engineer should fully know the project supervisory management system and be familiar with the contents and provisions in the supervisory management plan and the supervisory management implementation detail rules.7.2.3采购质检接口：理顺管理体系，加强组织互动，专业工程师应与采购质检工程师和采购工程师密切合作，及时了解材料、配件到货情况及抽检计划。Interface of procurement to quality inspection: To rationalize the management system and strengthen the organizational interaction, a specialist engineer should make a close cooperation with the procurement quality control engineer and procurement engineer, timely get information on material and accessory arrival and make a spot check according to the plan.7.2.4专业工程师应熟悉各承包商项目组织机构，质量管理体系，应注意考察各承包商质量管理体系的效力及执行能力能否满足质量管理规定。SECCO各项目专业工程师重点考察的内容如下：A specialist engineer should be familiar to the project organizational structure and quality management system of various contractors, and especially investigate whether the effectiveness and implementing ability of their quality management systems can satisfy the project quality management requirements. For SECCO specialist engineers in their investigation, focus should be put on following aspects:7.2.4.1 管道组成件的管理与发放制度，应注意发放的材料记录是否完整，能否保证材料跟踪的规定。Rules and regulations for pipe components management and giving-out. Attention should be paid to whether the records for the given-out materials are complete and meet the material follow-up requirements. 7.2.4.2 焊条烘干及发放制度Rules and regulations for welding electrode drying and giving-out7.2.4.3 是否具有阀门实验设备，光谱分析仪，漆膜测厚仪，测厚仪、电火花检测仪、风向仪。焊条烘干及保温设备是否完好，其相关仪表是否完好等。Make sure that the valve testing equipment, spectroscopic analyzer, paint-film gauge, gauge meter, electric-spark detector and anemoscope are available, welding electrode drying and insulating facilities are intact and relevant instruments in good condition.7.2.4.4 完整具体的标记体系。应注意审查下列碳素钢管道应有不同的色标：Complete and detail identification system. Care must be taken to check that following carbon steel pipes should have different color scheme:GB/T8163输送流体用无缝钢管GB/T8163 ;GB9948石油裂化用无缝钢管GB9948 ;GB6479化肥设备用高压无缝