单元生产.pptx

Progress by Production Innovation生產方式的變革(1)1)Production style 生產類型Flow-oriented production,information 生產的流程方向Large inventory Qty大量的庫存Production based on forecast根据預測來生產Large Qty production大批量生產Customers 客戶 Required products Reduced funds turnover 要求的產品 減少周轉資金 Required time Reduced space 要求的時間 節省了空間 Required Qty Reduced control costs 要求的數量 節約了管理費用InnovationMixed flow,Individual“islands”混合型流水線，獨立的操作單元Integrated Flow Reduction of WIP整合型流水線 減少在制品Reduction of handing減少過程處理Simplified quality tracking簡化質量跟蹤InnovationSmall Lot Production小批量生產Target:Zero inventory 目標：零庫存Progress by Production Innovation生產方式的變革(2)1)Inventory Reduction by Logistic Improvements.后勤供應的改進使庫存減少2)Manufacturing equipment.制造設備InnovationLarge-size,High speed,High performance,High price大型,高速,高性能,昂貴的价格Small size,Low-medium speed,Functional,Low price小型,适中的速度,具備基本功能,低廉的价格WIP reduction by production leveling生產規模的標准化使在制品得以減少InnovationLarge Order/Delivery of Parts大批量的元件采購訂單/交付Push style provision推式供應Stock parts Inventory 庫存元件Output 出貨倉Input 進貨Provision 供應Prod line生產拉Small qty order/delivery 小批量的訂購Delivery only what is used 僅提供所需要的Prod line生產拉Reduction of Raw materials WIP減少了原材料加工時間Direct Refrigerator直接供應上拉Kanban1)From single operation to multi-operation.從單一的操作向多項操作轉化2)Control comprehensive for anyoneInnovationData management by computer電腦控制管理數据Select&Order,Fixed place,Fixed qty,Fixed marking有選擇性地定購,固定的地方,固定的數量,固定的標記Visual management可視化管理Progress by Production Innovation生產方式的變革(3)InnovationDivided labor conveyor production style due to single operation 單一的操作使得生產按傳送帶進行Conveyor line 傳送帶拉Multi-operation and Cell production method多項操作同小單元生產Multi-operation(Multi-skilled workers 多項操作(多技能工人)WIP reduction by production leveling 生產規模的標准化使在制品得以減少Cell10000 PCs.10000PCsstorage X.X庫存Should be in storage?將要庫存?There should bePCs 將有多少庫存Part AMax(PCs)Min(PCs)By seeing the abnormality通過看到不正常a quick response is possible快速反應才成為可能Abnormal不正常Conveyor line 1 2 3 4 。11Change-over loss occurs 轉Model損失Layout modification is difficult 布局不易調整(轉model 時重新布局比較困難)Line balance loss occurs 存在拉平衡損失Handling loss occurs 操作，處理，過程損失Small module unit type小單元型12.nFrom conveyor line to various types of Cell Production從流水線式拉到各种各樣類型的單元式生產Spiral type螺旋型 d ecfabOne man cart type一個人推車式partsstoreCart推車One man stall type一個人一個單元式Cell Production Method 小單元生產方式The Cell Production Method is one of the best solutions of manufacturing styles for small lot production,in which assembly and work are done In one single process,by using small manufacturing instruments(tools),by operation of one or a few workers.Cell 式生產是一种小批量生產制造的最佳方案，它通過使用較小型的制造設備、工具，由一個或几個工人，在一個非常簡單的工序內完成裝配等等的工作。Assembly 裝配Inspection 檢查Packing 包裝Small scale line 小規模的拉Small lot小批量Multi-functional work 多技能操作Flow oriented production 流線型生產Benefits of Cell Production Method 小單元生產的益處Flexibility Up增加了 靈活多變性Conveyor line 傳送帶拉Production 產品Loss in production line change 轉拉時存在時間、效率的損失Time時間Cell production 單元式生產Production 產品Operation in 3 Cells 在3條細胞單元式拉進行生產Cells by production type 以生產類型決定Cell拉型Production by sales speed 生產与銷售同步Quantity fluctuation產量的變動Various items產品多樣性Conveyor line 傳送帶拉Line multiplication is difficult 增加生產線比較困難Cell production 細胞單元式生產By number of workers 由工人數量決定產量 和拉型By number of cells 由拉的數量決定產量和拉型Various layout 布局的多樣化Conveyor line 傳送帶拉Layout modification is difficult 車間布局的更改比較困難Implementation of various cell types according to products attributes,level of operators,production quantity,layout modifications are possible flexibly 可以根据產品的特性、工人的熟練程度、及產量采用各种各樣的Cell拉型，車間的布局顯得良好多變。Benefits of Cell Production Method 小單元生產的益處Manpower,Space reduction 節省了人力、空間Productivity up,manpower reduction 生產力提高，人力減少Conveyor line 傳送帶拉Belt conveyor 皮帶式傳送帶Work table 工作台Work time工作時間Loss time 時間損失Production qty 生產產量Change-over loss 轉拉損失Cell production 細胞單元式生產Manpower reduction by elimination of conveyor line loss 通過消除傳送帶的轉拉損失及平衡損失而減少人力Space reduction 空間的節省Conveyor line 傳送帶拉Cell production 細胞單元式生產Space reduction by removal of conveyor 因移走了傳送帶而節約了空間Elimination of loss by reducing in-between spaces 因縮減了工位間的間隙而節約了空間(消除了空間的損失)Benefits of Cell Production Method 細胞單元生產的益處Shortening of production lead time.Inventory reduction.Quality improvement 縮短了生產周期、減少了庫存、提高了質量Conveyor line 傳送帶拉Reduction of stagnation in process.Lead time reduction 減少了生產過程中的產品滯留，從而減少了產品的生產周期Reduction of inventory 減少庫存Fast feedback of quality information 質量信息的快速反饋Clear responsibility concerning quality.Quality improvement 明确的質量意識和責任。從而提高了質量Higher work morale by individual performance 士气高昂，個人的工作熱情提高。Assembly 裝配Inspect-ion檢查Packaging 包裝Inventory 庫存Stagnation of the products in process 生產過程中的產品滯留Carry 搬運Stagnation,transportation loss between or within processes 產品在不同的工序之間、或工序內部存在有停滯的時間損失Slow feedback of quality information 質量信息的反饋比較慢Unclear responsibility concerning quality 質量責任人不明确(全員質量意識不高)Cell production 細胞單元式生產 Assy.裝配Insp.檢查Pack 包裝AssyAssy.裝配Insp.檢查Pack 包裝AssyEvolutionary Cell Production System 改良的Cell 生產系統Symbiosis of Human&Machine.Evolution of Cell Production by Production Innovation Equipment 人机結合。通過改良生產設備來改進Cell拉Manual Cell 手動Cell拉Evolutionary Cell 改良的Cell拉Production Innovation Equipment 改良的生產設備Easy&Smooth Operation簡單、容易、順暢的操作Benefits from Evolutionary Cell Production 改良的Cell拉的好處Headcount Saving 節省人力Quality Improvement 質量提升Reduction of Losses at Learning Stage 減少學習期間的損失Manual Cell 手動Cell拉Evolution Cell 改進的Cell拉Yield Ratio 坏机率Production Qty 產量Starting up 達到正常的速度得到提升 timeExpansion of Production Innovation Equipment生產改良設備的延伸Cell Assembly Line Cell 式裝配拉Inventory 存貨Large-Size Equipment 大体積的設備Surface Mount Line-SMD 生產線Cell Assembly Line Cell 式裝配拉Small-Size Equipment 小体積的設備Surface Mount Line-SMD 生產線Thanks for you visitTHE ENDDate:Jun.06.04Date:Jun.06.04