(国际航行船舶)货物系固手册.pdf

国际航行船舶货物系固手册CARGO SECURING MANUAL本手册是按照国际海上人命安全公约、国际海事组织Msc/Circ745 号通函和“货物积载和系固安全操作规则vA.71 4(1 7)决议”编制的。This manual has been prepared according to the International Convention for the Safety of Life at Sea(SOLAS),the IMO Msc/circ745,the Code of Safe Practice for Cargo Stowage and Securing(IMO Resolution A.714(17).序言(PREAMBLE)本手册是按照1974年国际海上人命安全公约、国际海事组织第Msc/Circ745 号通函、国际海事组织决议A.71407)以及“货物积载和系固安全操作规则”编制的。This manual has been prepared according to the International Convention for the Safety of Life at Sea,1974(SOLAS)1994 amendment,the IMO Msc/circ745,the Code of Safe Practice for Cargo Stowage and Securing(IMO Resolution A.714(17).本手册应永久保留在船上,以便船级社的验船师、港口国检查的官员以及其他有关 人员的随时检查。The manual shall always be kept on board and available for inspection by class surveyors,port/flag state inspectors and others to whom it may concern.如系固装置和对系固手册的要求有变化,本手册应修订并送船级社或主管当局重新 批准。The manual is to be modified and re-approved by the Classification Society or the Administration in case of that the provision of Cargo Securing Manual was revised or the cargo securing devices were changed.附录应保持最新有效。Appendix should be maintained up to date.目 录CONTENTS第一章(CHAPTER 1)总则(GENERAL)1.1 船舶数据(SHIP DATA)1.2 定义(DEFINITIONS)1.3 既述(GENERAL INFORMATION)第二章(CHAPTER 2)货物系固装置(CARGO SECURING DEVICES)2.1 固定式货物系固设备(FIXED CARGO SECURING DEVICES)2.2 便携式货物系固设备(PORTABLE CARGO SECURING DEVICES)2.3 检查和维护计戈(INSPECTION AND MAINTENANCE SCHEMES)第三章(CHAPTER 3):非标准化和半标准化货物的积载和系固(STOWAGE&SECURING OF NON-STANDARDIZED ANDSEMI-STANDARDIZED CARGO)3.1 积载和系固须知(STOWAGE AND SECURING INSTRUCTIONS)3.2 货物单元受力计算(EVALUATION OF FORCES ACTING ON CARGO UNITS)3.3 各种货物单元、车辆和积载容器上的可移动系固装置的使用(APPLICATION OF PORTABLE SECURING DEVICES ON VARIOUS CARGO UNITS,VEHICLES AND STOWAGE BLOCKS)附则(ANNEX 1)非为运输集装箱而专门设计和装备的船舶的甲板上的集装箱的安全积载和系固Safe stowage and securing of containers on deck of ships which are not specially designed and fitted for the purpose of carrying containers附则二(ANNEX 2)45移动式罐柜的安全积载和系固Safe stowage and securing of portable tanks附则三(ANNEX 3)51移动式容器的安全积载和系固Safe stowage and securing of portable receptacles附则四(ANNEX 4)55轮载(滚动)货物的安全积载和系固Safe stowage and securing of wheel-based(rolling cargoes)附则五(ANNEX 5)57机车、变压器等重件货的安全积载和系固Safe stowage and securing of heavy cargo items such as locomotives,transformers,etc.附则六(ANNEX 6)63成卷钢板的安全积载和系固Safe stowage and securing of coiled sheet steel附则七(ANNEX 7)69重金属制品的安全积载和系固Safe stowage and securing of heavy metal products附则(ANNEX 8)71锚链的安全积载和系固Safe stowage and securing of anchor chains附则九(ANNEX 9)73散装金属废料的安全积载和系固Safe stowage and securing of metal scrap in bulk附则十(ANNEX 10)75挠性中间散装容器的安全积载和系固Safe stowage and securing of flexible intermediate bulk container 附则 H-(ANNEX 11)78原木在甲板下积载的一般指南General guidelines for the under-deck stowage of logs附则十二(ANNEX 12)83成组货物的安全积载和系固Safe stowage and securing of unit loads附录(APPEND)附录(APPENDIX 1)固定式货物系固设备清单、布置和结构图(List,arrangement and structure sketch of fixed cargo securing devices)附录二(APPENDIX 2)便携式货物系固设备清单、结构图及证明书(List,structure sketch of portable cargo securing devices and documents to them)附录三(APPENDIX 3)货物系固设备检查/维护簿(Log for inspection/maintenance of cargo securing devices)第一章(CHAPTER 1)总贝(GENERAL)1.1 船舶数据(SHIP DATA)血几 为Ship name船级社Classification海事组织编号 IMO No.船旗国 Flag船籍港Port of registry船东 Owner船型Ship type船长Length,BP月口免Breath,B型深Depth,D服务航速Service speed夏季吃水Summer draft总吨位Gross tonnage初稳性高度范围 Range of GMo1.2 定义(DEFINITIONS).1 货物单元(Cargo Units)系指车辆(公路车辆、滚装拖车等)、铁路车辆、集装箱、板材、托盘、便携式容器、中间散装容器、包装单元、成组货、其他货物运输单元如船运箱盒、件杂货如线材卷、重货如火车头和变压器。不是永久固定在船上的船运输的装载设备或其部件,也应被视 为货物单元。means vehicles(road vehicles,roll trailers,etc.),railway wagons,containers,flats,pallets,portable tanks,intermediate bulk containers(IBC),packaged units,unit loads,other cargo carrying units such as shipping cassettes,cargo entities such as steel coils and heavy cargo items such as locomotives and transformers.Loading equipment,or any part thereof,transported on the ship,but which is not permanently fixed to the ship,is also considered as cargo units.2 货物系固设备(Cargo Securing Devices)所有用于系固和支持货物单元的固定式和便携式装具。means all fixed and portable devices used to secure and support cargo units.3 最大系固载荷(Maximum Securing Load)(MSL)本术语用于限定船上系固设备的许用负荷。当能提供等同或较高的强度时,安全工作 负荷(SWL)可以替代MSL。MSL is a term used to define the allowable load capacity for a device used to secure cargo to a ship.Safe Working Load(SWL)may be substituted for MSL for securing purposes,provided this is equal to or exceeds the strength defined by MSL.4 标准货(Standardized Cargo)已根据货物单元的特定形式在船上设置了经批准的系固系统的货物。means cargo for which the ship is provided with an approved securing system based upon cargo units of specific types.5 半标准货(Semi-standardized Cargo)在船上设置的系固系统仅适应货物单元的有限变化。如:车辆、拖车等。means cargo for which the ship is provided with a securing system capable of accommodating a limited variety of cargo units,such as vehicles,trailers,etc.6 非标准货(Non-standardized Cargo)需要专门的装载和系固安排的货物。means cargo which requires individual stowage and securing arrangements.7 固定式系固设备(fixed cargo securing devices)指系固点及其支撑结构。这些设备既可以是内部的,如焊接在船体结构内,也可以是 暴露在外的,如直接焊接在船体结构外部。Means securing point and its supporting configuration.It can be inside,such as welding in the hull structure.Can expose outside too,if weld it on the hull structure outside directly.8 便携式系固设备(portable cargo securing devices)指川于货物单元绑扎、系固和支撑的移动式设备。Mean portable devices used for cargo units colligation securing and supporting.1.3 概述(GENERAL INFORMATION).1本手册不排除良好的航海技术,也不排除经验和在装载和系固方面的实践。The guidance given herein should by no means rule out the principles of good seamanship,neither can they replace experience in stowage and securing practice.2本手册的资料和要求与下述文件中的要求相一致:-船舶稳性计算书-1966年国际载重线证书-船体强度装载手册(如有时)-国际海运危险货物规则(如适用)The information and requirements set forth in this Manual are consistent with the requirements of the vessePs trim and stability booklet,International Load Line Certificate(1966),the hull strength loading manual(if provided)and with the requirements of the International Maritime Dangerous Goods(IMDG)Code(if applicable).3本手册规定了船上的货物系固设备及其布置方式,以便对货物单元进行正确的系固。这些规定基于恶劣气候和海况下货物所受到的纵、横、垂向。This Cargo Securing Manual specifies arrangements and cargo securing devices provided on board the ship for the correct application to and the securing of cargo units,containers,vehicles and other entities,based on transverse,longitudinal and vertical forces which may arise during adverse weather and sea conditions.4应该认识到对货物的适当系固以及在船上选择适当的系固点对船、货、人的安全都是 重要的。It is imperative to the safety of the ship and the protection of the cargo and personnel that the securing of the cargo is carried out properly and that only appropriate securing points or fittings should be used for cargo securing.5本手册中提到的货物系固设备应被正确地使用,并应适合货物的数量、包装方式和物 理特性。当采用新型或替代的货物系固设备时,手册应相应修改。替代的货物系固设备 的强度不应低于原设备。The cargo securing devices mentioned in this manual should be applied so as to be suitable and adapted to the quantity,type of packaging,and physical properties of the cargo to be carried.When new or alternative types of cargo securing devices are introduced,the Cargo Securing Manual should be revised accordingly.Alternative cargo securing devices introduced should not have less strength than the equipment which it replaces.6船上应配有足够的备用货物系固设备。There should be a sufficient quantity of reserve cargo securing devices on board the ship.7手册中已包括每种货物系固设备的强度资料、使用和保养的须知。货物系固设备应保 养良好,当存在影响系固效果的磨损或损伤时应更新设备。Information on the strength and instructions for the use and maintenance of each specific type of cargo securing device,where applicable,is provided in this manual.The cargo securing devices should be maintained in a satisfactory condition.Items worn or damaged to such an extent that their quality is impaired should be replaced.8未经船长许可船体结构上不得加焊任何部件。The hull structure cant be added and welded any part without permission of captain.9如要在甲板板、舱壁板上焊接系固设备,必须同扶强材、横梁、纵骨或肋板重合,且 具有合适的焊接面积来承载。If securing devices shall be weld at deck,bulkhead,it must connect with the stiffener,beam,longitudinal or frames,and the suitable area of welding is born the weight of.10所有新更换的基座、绑扎眼板和绑扎地令等应配有符合合适的国家或国际标准的证 书,以证明其最大系固负荷。All renewal of base,eyeplate and D-ling should provide with suitable certificate of nation or the international standard in order to prove its maximum securing load.11载荷不应直接作用于船体结构上,也不应与系固设备允许的受力面成一定角度(如 下图)Load should act on hull structure directly,and should not form into a certain angle with allowable forces against securing devices(see the following picture)第二章(CHAPTER 2)货物系固装置(CARGO SECURING DEVICES)2.1 固定式货物系固设备(Fixed cargo securing devices).1 固定式货物系固设备清单(List of Fixed cargo securing devices)见附录二see appendix 2.2固定式货物系固设备布置图(Arrangement of fixed cargo securing devices)见附录二 see appendix 2.3固定式货物系固设备结构图(Sketch of fixed cargo securing devices)见附录二 see appendix 22.2 便携式货物系固设备(Portable cargo securing devices).1 便携式货物系固设备清单(List of portable cargo securing devices)见附录三see appendix 3.2便携式货物系固设备结构图(Sketch of portable cargo securingdevices)见附录三see appendix 3.3便携式货物系固设备证明书(Documents to portable cargo securingdevices)见附录三see appendix 32.3 检查和维护计戈Inspection and Maintenance Schemes)2.3.1 船长应负责定期检查和维护。货物系固设备的检查的最低要求应包括:Regular inspection and maintenance are carried out under the responsibility of the Master.Cargo securing device inspection should as a minimum include:.1对零件的日常外观检查:Routine visual examinations of components being utilized:使用任何货物系固设备前,无论是固定式还是便携式,均应进行外观检查以确认没 有缺陷。当适用时,所有活动部件应已润滑并要正确使用。-Before using any cargo securing device,whether fixed or portable,the equipment must be visually inspected to ensure that there are no defects and that when appropriate,all moving parts have been greased and are operating correctly.使用后及存放前,应对每一部件做外观检查，确认其未受到损坏,保持良好状态，不 必进行修理或更换。特别在船舶航行遇有恶劣天气后,应对绑扎设备仔细检查。有缺陷的 便携式绑扎设备应存放在合适的独立处所,如标有“已坏”的箱子里,在其再次使用前须进 行必要的修理和试验。如部件无修理价值,就应将其报废。-After use,and before going into storage,each device should be visually inspected to ensure that the device has not sustained damage,is still in good condition and does not require repair or replacement.Especially after heavy weather voyages the lashing equipment should be carefully examined.Defective portable lashing equipment should be put aside into a suitable separate location,i.e.bins marked BAD”,and any necessary repairs and testing must be carried out prior to re-use.If beyond repair the equipment is to be scrapped.报废部件应用等同部件代替。换新的货物系固设备必须具有证书。-Discarded parts of equipment should be replaced by equivalent parts.Cargo Securing Equipment is only to be renewed by certified equipment.-所有便携式系固设备应每隔不超过三个月进行外观检查及必要的润滑。-All portable securing devices shall be visually examined and greased as necessary at intervals not exceeding 3 months.未使用的便携式设备应收集、存放在箱子里。-Portable equipment not in use should be collected and stored in bins.2定期检查和/或重新试验按照主管机关要求进行。当需要时,有关的货物系固设备 应经MCS检验。Periodic examinations/re-testing as required by the Administration.When required,the cargo securing devices concerned should be subject to inspections by OMCS.固定式货物系固设备和船舶结构的连接焊缝应定期检查,任何裂纹或开裂都应刨 掉并焊补。该连接焊缝应由有资格的焊按照批准的焊接艺进行焊接。-The welds connecting the fixed cargo securing equipment to the ships structures should be inspected regularly and any fractures or tearing should be gouged out and rewelded.Welding of the device to the structure should be carried out by approval personnel in accordance with recognized welding practice.-如果甲板、内底板、舱盖、舱壁或舷侧结构的基本结构已经变形到可导致积载不 均匀的程度时,这些结构必须用最适当的方法进行修理。船舶结构在系固点附近任何重大 变形的修理,应在最早时间内报告MCS。-If the underlying structure of the deck,tank top,hatch covers,bulkhead or side structure is deformed to such an extent that an uneven stow would result,the structure should be repaired by the most appropriate method.Any significant deformation of the ships structure in way of securing points is to be reported to OMCS at the earliest opportunity.-货物系固设备使用几次后,无论是未紧固的还是固定的,均应定期进行重新试验。被 试验的设备应是随机选取,如每种型号设备中,50件中取件。这些试验应采用许用强度 负荷。-Cargo securing equipment used several times,both loose and fixed,should be re-tested regularly.The equipment to be tested should be selected by random selection,for instance 1 of 50 pieces of each type of equipment.These tests should be proof strength load.2.3.2 本节以文件形式给出检查和维护船舶货物系固设备的作法。应在附在货物系固手 册后的记录簿作记录。This sub-chapter documents actions to inspect and maintain the ships cargo securing devices.Entries are made in a record book,which should be kept with the Cargo Securing Manual.检查、维护、修理和换新应定期进行,以确保货物在整个航程中被安全系固。The inspection,maintenance,repair and renewal to the cargo securing devices should be regularly carried out to ensure that the cargo remains safely secured throughout the voyage.见附录四See appendix 4.2检查和维护应记入附录四中的货物系固设备检查/维护簿上。Inspection and maintenance carried out are to be entered into the LOG FOR INSPECTION/MAINTENANCE OF CARGO SECURING DEVICES-shown in appendix 4.2.3.3 本节内容包括提供给船长的有关航行中系固布置的检查和调整的信息。This sub-chapter should contain information for the master regarding inspections and adjustments of securing arrangements during the voyage.1应对系固设备进行定期检查,以确保货物在整个航程中被安全系固。The securing devices should be regularly inspected to ensure that the cargo remains safely secured throughout the voyage.2航行中,经检查如有必要,应及时调整系固布置。系固设备的调整包括收紧系索或 重新绑扎。如有必要应安装额外的系索,并且如可行,应增加摩擦。当预期船舶要遇到 恶劣气象或涌浪及船舶遇到恶劣气象后,上述措施更是至关重要。航行中因货物变形或挤 碰可导致系索松动,故应密切注意系索的情况。当货物在温度较低的环境中装载或系固后,船舶驶向温度较高的环境中,系索也容易松动。The securing arrangement should be adjusted,if found necessary after inspection,during the voyage.Adjustment of securing devices include re-tightening of lashings or remarking the lashing.If necessary additional lashings should be fitted,and if possible the friction could be increased.This is particular important when heavy weather or swell is expected.Moreover,when heavy weather has passed.Particular attention should also be paid to lashing which may become slack due to the cargo deforming or compacting during the voyage.Lashings may also become slack when cargoes are loaded and secured in conditions of low ambient temperature and the vessel then proceeds to areas of significantly higher ambient temperature.3如船舶遇有恶劣气象及海况而对货物系固布置进行调整时,应特别小心以避免 船员受伤。良好的航海技术是必要的。If adjustment to the cargo securing arrangement has to be carried out at sea under adverse weather and sea conditions adequate precautions have to be taken to avoid dangerous situations for the crew.Good seamanship is necessary.4在一个航次中,部分卸载将导致货物暴露在外,应对其进行良好系固以避免在卸放其它货物时发生危险。During a voyage,partial discharge may result in an exposed cargo face.This should preferably be secured while loading to avoid hazards while discharging other cargo.5应有足够的备用系固设备以应付不可预测的的情况发生。Sufficient reserve securing devices should be carried to dealt with unexpected circumstances.6对绑扎件的全部检查和调整应记入船舶记录簿。Entries of all examinations and adjustments to lashings should be made in the ships record book.第三章(CHAPTER 3)非标准化和半标准化货物的积载和系固(Stowage and Securing of Non-Standardized and Semi-Standardized Cargo)3J 积载和系固须知(Stowage and securing instructions)3.1.1 系固设备的使用须知(Instructions on the proper handling of the securing devices).1当垫货材放在甲板时,方向应横对船体,以便污水能容易排到舱内。When dunnage is laid on deck,it should be directed athwartships so that bilge can be easily drained into the tank.2当使用钢丝绳、链条等器械时,应该对缠绕进行相应的注意。In applying wi