系泊及航行试验大纲.pdf

第2页系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS 在 165 页目 录CATALOG序号 试验项目 页数No.TEST ITEMS PAGE0.试验一般要求,准备及组织 9GENERAL REQUIREMENTS,PREPARATIONAND ORGANIZATION OF TESTS1.0 甲板设备系泊试验!0DOCK TRIAL OF DECK MACHINERYLI 舵机及舵角装置 11STEERING GEAR AND RUDDER ANGLEINDICATOR1.2 锚机系泊试验!4DOCK TRIAL OF ANCHOR WINDLASSES1.3 腿绞盘机系泊试验!6DOCK TRIAL OF AFT.CAPSTAN WINCHES1.4 脑侧推装置系泊试验!7DOCK TRIAL OF BOW THRUSTER1.5 救生艇降落和回收试验 19LAUNCHING AND RECOVERING TEST OF LIFEBOAT1.6 舷梯强度试验 21STRENGTH TEST OF ACCOMMODATION LADDER1.7 门窗盖冲水及报警 23WATER TEST AND ALARM FOR DOORS AND WINDOWS1.8 食品吊/救生筏/救助艇负荷试验 25LOAD TEST OF PROVISION/LIFERAFT/RESCUE BOAT CRANE1.9 舱盖装置试验 27TEST OF HATCH COVERS系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第3页共165页TEST OF SHIP WORKSHOP OUTFIT序号No.试验项目TEST ITEM页数PAGE2.0机舱设备及其他系统设备的系泊试验DOCK TRIAL OF EQUIPMENT IN ENGINE ROOM AND OTHER SYSTEM302.1主机和可调桨系统系泊试验MAIN ENGINE AND CPP312.2柴油发电机组试验TEST OF MAIN DIESEL GENERATOR SETS482.3应急柴油发电机组试验TEST OF EMERGENCY DIESEL GENERATOR SET562.4轴带发电机SHAFT GENERATOR602.5空调系统试验TEST OF AIR CONDITIONING SYSTEM622.6食品冷藏系统试验TEST OF REFRIGERATING INSTALLATION642.7分油机试验TEST OF SEPARATOR652.8CO2释放报警系统、火灾报警系统和货舱烟雾探测系统TEST OF CO2 SYSTEM,FIRE ALARM SYSTEM ANDCARGO HOLD SMOKE DETECTOR SYSTEM662.9全船通风系统VENTILATION SYSTEM OF THE WHOLE VESSEL702.10舱底水抽吸和分离试验SUCTION AND SEPARATE TEST OF BILGE WATER722.11卫生污水处理装置效用试验TEST OF SEWAGE TREATMENT SYSTEM742.12机舱吊车吊重试验TEST LOAD OF E/R CRANE752.13机修设备效用试验76系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第4页共165页序号No.试验项目TEST ITEMS页数PAGE2.14油水分离器效用试验TEST OF OILY WATER SEPRATOR772.15速闭阀遥控操纵系统效用试验TEST OF REMOTE QUICK-CLOSING VALVES782.16燃油锅炉与废气锅炉系统试验TEST OF OIL-FIRED BOILER AND EXHAUST GASBOILER SYSTEM792.17燃油供给系统及燃油单元FUEL OIL FEEDING SYSTEM AND FUELOIL UNIT842.18空气压缩机及空气系统AIR COMPRESSOR AND AIR PIPING SYSTEM862.19水消防系统WATER FIRE FIGHTING SYSTEM882.20制淡装置FRESH WATER GENERATOR892.21液位测深系统试验TEST OF LEVEL SOUNDING SYSTEM902.22燃油注入、溢流及输送系统试验FO FILLING,OVERFLOW AND TRANSFER SYSTEM912.23油渣输送系统试验SLUDGE TRANSFER SYSTEM932.24滑油输送及主机润滑系统LUB.OIL TRANSFERAND MAIN ENGINE LUBRICATING SYSTEM942.25淡水冷却系统FRESH WATER COOLING SYSTEM952.26海水冷却系统SEA WATER COOLING SYSTEM962.27压载/自动平衡系统BALLAST/AUTOMATIC ANTI-HEELING SYSTEM972.28饮用水和淡水系统FRESH AND POTABLE WATER SYSTEM100系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第5页共165页HOSPITAL CALLING SYSTEM序号No.试验项目TEST ITEM页数PAGE3.0电气设备系泊试验DOCK TRIALS OF ELECTRICAL EQUIPMENT1013.1主配电板.应急配电板试验TEST OF MAIN SWITCHBOARD ANDEMERGENCY SWITCHBOARD1023.2主机应急车钟系统M.E.EMERGENCY TELEGRAPH SYSTEM1073.3冷藏箱插座及监视系统REEFER CONTAINER SOCKETS ANDMONITOR SYSTEM1083.4备用泵的自动转换AUTOMATIC CHANGE-OVER OF STAND-BYPUMP1093.5轮机员呼叫.值班报警系统ENGINEER CALLING AND ENGINE DUTY1103.6报警灯柱系统ALARM COLUMN SYSTEM1113.7报警监视系统MONITOR ALARM SYSTEM1123.8应急切断系统EMERGENCY SHUTDOWN SYSTEM1133.9总报警系统GENERAL ALARM SYSTEM1213.10驾驶室值班报警系统WATCH ALARM SYSTEM IN BRIDGE1223.11航行设备报警系统NAUTICAL ALARM SYSTEM1243.12病员呼叫系统126系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第6页共165页MAIN ENGINE COMMAND PRINTER序号No.试验项目TEST ITEMS页数PAGE3.13冷库报警系统1273.14COLD CHAMBER SYSTEM气雾笛系统1283.15HORN SYSTEM主甲板水密门关闭指示INDICATION OF MAIN DECK WATERTIGHT1293.16DOORS CLOSING旋转窗.刮雨器效用试验1303.17TEST OF CLEAR VIEW SCREEN AND WINDOW WIPERS照明系统效用试验1313.18TEST OF ILLUMINATION SYSTEM信号灯、航行灯效用试验TEST OF SIGNAL LANTERN AND NAVIGATION1323.19LANTERN自动化充放电板效用试验TEST OF AUTOMATICALLY CHARGING AND1333.20DISCHARGING厨房设备及洗衣设备效用试验1343.21TEST OF GALLY AND LAUNDRY EQUIPMENT 船内通讯设备效用试验1353.22TEST OF INTERIOR COMUNICATION EQUIPMENT 助航设备系泊试验1363.23DOCK TRIAL OF NAVIGATION EQUIPMENT无线电通讯系统1393.24RADIO COMMUNICATION SYSTEM自动舵系统1403.25AUTO-PILOT SYSTEM主机命令打印机141系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第7页共165页序号No.试验项目TEST ITEMS页数PAGE4.0航行试验1424.1SEA TRIALS主机和可调桨航行试验1434.2MAIN ENGINE AND CPP SEA TRIAL航速的测定1484.3SPEED TEST惯性试验1494.4INERTIAL TRIALZ形纵试验1504.5ZIGZAG TEST回转试验1514.6TURNING TRIAL初始回转试验1524.7PRIMITIVE TURNING TRIAL威廉逊溺水救生试验1534.8WILLAMSON RESCUE MANEUVER锚设备试验1544.9ANCHOR GEAR TEST噪音测量1554.10NOISE MEASUREMENT舱室振动测量VIBRATION MEASUREMENT FOR1564.11ACCOMMODATION艄侧推装置效用试验1584.12TEST OF BOW THRUSTER舵机和操舵试验1594.13STEERING GEAR AND STEERING TEST自动操舵仪效用试验1604.14TEST OF AUTOPILOT航向稳定性试验COURSE STABILITY TEST161系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第8页共165页序号No.试验项目TEST ITEMS页数PAGE4.15制淡装置效用试验TEST OF FRESH WATER GENERATOR1624.16无人机舱效用试验TEST OF UNATTENDED ENGINE ROOM1634.17航行设备效用试验TEST OF NAVIGATION EQUIPMENT1644.18废气锅炉航行效用试验TEST FOR EXAUST BOILER165序号 试验项目:试验一般要求、准备及组织N0.：0 TEST ITEM:GENERAL REQUIREMENTS,PREPARATION AND系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第9页共165页ORGANIZATION OF TESTS1.本大纲包括系泊试验及航行试验,各项目的试验程序由负责船舶建造的管理部门决定。This program covers operation tests and acceptance during dock trials and sea trials.The sequence of every item is determined by the management responsible for the construction of vessel.2.本大纲试验项目的要求,适用于续造的姐妹船。Requirements for the test items in this program are applicable for sister-ship.3.在各项目试验开始前,各有关人员应熟悉该项设备的使用说明书及相关的施工设计图纸。Prior to starting of tests,persons involved should make themselves familiar with operation instructions and relevant shop design drawings.4.本大纲所包括的各设备以及与其相关连的各系统可以同时进行试验。This program covers simultaneous tests of the equipment involved together with the acting jointly system.Owner will be invited by modification for inspection.5.试验需由船级社验收时,试验记录须经船级社验船师过目。Record of delivery-acceptance tests are to be witnessed by the classification surveyor if it is requested.6.船东代表可参加所有项目的试验。Owners representatives have the right to attend the tests of all the items.7.试验结果由船厂质检处检验员记录于规定的表格上。The results of tests will be recorded in stipulated forms by surveyor of shipyards quality control department.序号N0.：1.0系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS试验项目:甲板设备系泊试验总则TEST ITEM：GUIDE EOR DOCK TRIAL OE DECK MACHINERY第10页1.0.1本项目包括全船甲板及相关部分设备的系泊试验。This item consist of the dock trial for all deck machinery and relevant equipment.1.0.2本项目所有系统及其设备试验之前应检查其系统的安装是否与图纸一致,并安装完整。Check the completeness of the installation of systems which is in compliance with the drawings before the tests of all systems and equipment.1.0.3各系统及其设备的机械、液压和电气部分应同时进行试验,并做记录。Carry out the test of mechanical,hydraulic and electric part of each system and equipment simultaneously and record the results.序号 试验项目:舵机及舵角装置N0.：1.1 TEST ITEM：STEERING GEAR AND RUDDER ANGLE INDICATOR系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第n页共165页1.1.I 舵机控制和报警系统等设备安装完毕,检查系统及接线完整性和正确性。Check the accuracy and completeness of the system and its wiring condition after finishing the installation of rudder control and alarm system etc.equipment.1.1.2 报警监视系统已投入运行。Monitoring system of alarm has been put into running.1.1.3 检查液压管路系统安装的正确性。Check the proper installation of hydraulic piping system.1.1.4 测量1号,2号液压泵电机绝缘电阻,应不小于1MQ。Measure the insulation resistance of the electric motor of hydraulic pump no.1 and no.2.,which will be not less than 1 M Q.1.1.5 试验舵机报警系统:检查在舵机间的报警箱、集控台上报警扳和驾驶台上控制板的报警 功能。Test alarm system of steering gear:Check the proper function of alarm for alarm cabinet in steering gear room,alarm system AA00 in ECR,alarm panel in ECC and control panel in bridge.1号,2号泵电源故障报警alarm for power failure of pump no.l and no.21号,2号控制单元电源故障报警alarm for power failure control unit no.l and no.21号,2号泵过载报警alarm for overload of pump no.l and no,21号,2号泵断相故障alarm for breakdown of phase-sequence for pump no.l and no.21号,2号泵油位低报警alarm for servo oil level low for pump no.l and no.2检查延伸至报警系统报警显示柜AA00的报警功能:Check the proper function of alarm extended to alarm indication box AAOO of alarm system：1号舵机报警alarm for steering gear no.l2号舵机报警alarm for steering gear no.2系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第12页共I65页序号 试验项目:舵机及舵角装置N0.：LI TEST ITEM：STEERING GEAR AND RUDDER ANGLE INDICATOR1.1.6 在舵机旁泵控制箱和驾控台控制板起动或停止液压泵,测量各泵电机起动电流、工作 电流。Local starting or stopping control of hydraulic pump in pump control box at steering gear and control panel in bridge.Measure the starting current and working current for electric motors of each pump.1.1.7 进行操舵试验:舵机各泵应分别使舵叶在0 左35-0 右35-0交替 进行。试验时测定从左舷30到右舷35所使用的时间应W25s,双泵时W12.5Performance of steering gear:each pump of steering gear should perform the rudder blades respectively from 0 to 35(port)to 0 to 35(starboard)to 0 alternatively.During the test,shifting time from 30(port side)to 35(st.board side)measured should be less than 25 .For double pumps not less than 12.5 .1.1.8 舵角零位校准。Perform the calibration of rudder with angle at 0.1.1.9 检查约370时限位开关的可靠性。Check reliability of the acting of limit switch with rudder angle of 37.1.1.10 检查应急操舵按钮进行操舵功能的正确性和可靠性。Check the proper function and reliability of steering by emergency steering push button.1.1.11 检查液位系统中压限制阀的调定压前级安全阀压为125bar,后级为156bar。Check that the set value of relief valve in pump and hydraulic system should be 125 bar andl56 bar.第13页系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS_1共 165 页序号 试验项目:舵机及舵角装置N0.：LI TEST ITEM：STEERING GEAR AND RUDDER ANGLE INDICATOR1.1.12舵角指示器校核:检查机舱、集控室、驾控台及两翼控制台的舵角指示器安装接线正确性。使舵处于零位状态,检查每个舵角指示器的指示是否指在零位。进行左,右操舵试验时,核对每个舵角指示器动作是否同步,指示是否正确。各舵角指示误差应小于下述范围:舵角0时1舵角015时1舵角1535时1Test of rudder position indicators:-Check the correct installation and wiring of rudder position indicators respectively in engine room,ECR,bridge and bridge wings console.-Put the rudder at 0 position.Check all the rudder position indicators and see whether they are in 0 position.-Check the proper function of each rudder position indicator acting simultaneously with correct indication during steering to port or starboard side.The admissible error of each rudder angle should be less than:1 with rudder at 01 with rudder at 0 15土 1 with rudder at 15 35 序号 试验项目:锚机系泊试验N0.：1.2 TEST ITEM：DOCK TRIAL OF ANCHOR WINDLASSES系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第14页共I65页L2 锚机系泊试验Anchor winch test.1.2.1 检验系统的完整性和电气系统接线的正确性。Check completeness of system and correct wiring of electric system.1.2.2 测量锚机液压泵电机及控制箱冷态绝缘电阻应不小于1兆欧。Check cold insulation resistance of hydr pump motor of anchor windlasses and control box,which should be not less than IM Q.1.2.3 空载正、倒车交替连续运转试验共30分钟。Continuous running test without load for ahead and astern alternatively in total 30 min.-正车空载运转15分钟。ahead running without load for 15 minutes.倒车空载运转15分钟。astern running without load for 15 minutes.锚机应无异常发热及敲击声。试验后测量电机及控制箱热态绝缘电阻应不小于1兆欧。No abnormal heat generating and noise of striking for anchor windlasses happened.After the test,measure the thermal insulation resistance of electric motor and control box,which should be not less than IM Q.L2.4空载状态下进行离合器挂上及脱开和刹车试验3次。Carry out test three times without load for clutches engagement/disengagement and band brake tightening.1.2.5 每根锚依次抛出2次,每次抛出1-2节,每次抛出过程中进行刹车试验2次,以检验刹车置。Lowering each anchor chain twice,1 2 shackles each time.During lowering carry out brake twice to test brake device.1.2.6 进行锚收放试验3次,检查锚是否能方便地脱出锚链筒;同时观察锚链通过锚链筒、止链器和锚机链轮时的状况,应平稳,无严重的跳链现象。Demonstrate three times,that the anchors leave easily the hawse pipes.Observe,at the same time,the operation of the anchor chain in the hawse pipe,on the stopper and on the chain wheel of the anchor windlasses.It to be stable and no serious skip系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第15页共I65页序号 试验项目:锚机系泊试验N0.：1.2 TEST ITEM：DOCK TRIAL OF ANCHOR WINDLASSES1.2.7 在各种速度下将锚绞起,并使锚慢速导入锚链筒。Conduct anchor chain hauling at various speed,with hoisting the anchors into the hawse pipes slowly.1.2.8 起锚时检查锚链冲洗系统的功能的可靠性。Check reliability of the proper operation of anchor chains washing system while lifting the anchors.1.2.9 在安装掣链器的同时,进行掣链器快速脱钩试验。Demonstrate the possibility of the fast release of the chain stopper at the same time when installing the chain stopper.1.2.10 检查首制船锚链在锚链舱的堆放情况,锚与锚唇的贴合情况。Check the anchor chains for proper stowage in the chain lockers on the first vessel.Check the fitness between anchor and anchor pocket.1.2.11 锚机绞盘拉试验:100kN。Test for pulling force of anchor windlasses drum:lOOkN.1.2.12 系统安全阀设定为50baroSafety valve in the system to be set at 50 bar prior to the test.系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第16页共165页序号 试验项目:腥绞盘机系泊试验N0.：1.3 TEST ITEM：DOCK TRIAL OE AET.CAPSTAN WINCHES1.3.1 检验系统的完整性和电气系统接线的正确性。Check the completeness of system and the correct wiring of the electric system.1.3.2 测量绞盘机的液压泵电机及控制箱冷态绝缘电阻应不小于1兆欧。Measure the cold insulation resistance of hydr pump motor of capstan winches and control box,which should be not less than 1 M Q.1.3.3 空载运转试验:起动绞车使其在2个方向运转,每个方向运转5分钟,操作应顺利,无卡住,发热现象。试验后测量其热态绝缘电阻应不小于1兆欧。Running test without load:Start the winches and run in both direction.Five minutes at each direction.Operation should be smooth.Measure the thermal insulation resistance after test,which should be not less than IM Q.1.3.4 负荷试验:使用直径为40mm的钢丝缆绳,在卷筒上绕满层。缆绳与只测计相连,绳索的自由端系在带缆桩上。绞缆机拉重试验,最大拉100KN。检查自动张紧功能。Load test:use steel rope(diameter:40mm),which should be wound up on the drum in one layer.A dynamometer should be stuck into the rope,its free end being fastened to a bollard.Load lifting test of winches.The max.pull force:100KN.Auto tension function to be check.1.3.5 安全阀调整为50bar。The safety valve to be set at 50 bar before test.序号 试验项目:艄侧推装置系泊试验N0.：1.4 TEST ITEM：DOCK TRIAL OF BOW THRUSTER系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第17页共165页1.4.1检验系统的完整性和电气接线的正确性.Check completeness of system and correct wiring of electric system.1.4.2艄侧推电机及控制箱冷态绝缘电阻应大于1兆欧.The cold insulation resistance of bow thruster electric motor and control box should be more than 1MQ.1.4.3 报警检查:模拟脑侧推电机绕组高温(135C),系统应报警。模拟艄侧推电机绕组超温(155C),系统应报警并停机。模拟鰭侧推电机过流,系统应报警并停机。(整定在额定电流的110%,延60秒。)模拟脑侧推重力柜液位低、伺服油低压(14bar),系统应报警。模拟脑侧推伺服油压太低(45、48、49 empty containers or frame built by shipyard if the empty container is not available.1.9.3舱盖板启、闭试验:Opening and closing test by hatch covers:1.9.3.1 系统加油在系统加油之前确信液压系统投油和压试验工作已完成。投油和压试验详细介绍见舱口盖章节说明no:1/11/4040Filling up oil into the systemBefore filling up oil in system is sure that system is flushed and pressure tested.For detailed instructions for flushing and pressure testing see Hatch Cover Divisions instruction no:/l/l 1/4040系泊及试航试验大纲PROGRAM OF DOCK TRIALS AND SEA TRIALS第28页共165页序号 试验项目:舱口盖装置试验N0.：1.9 TEST ITEM：TEST OE HATCH COVERS1.9.3.2 起动准备工作。Preparation for starting-up一检查电机和其他电液压部件上规定的电压和电流是否与供货要求一致。Check that the voltage and current specified on the electric motor and other electro-hydraulic components correspond with the supply.检查所有电动和手动定向阀是否在零位上。Check that all electric and manual operated directional valves are in stand-by position.检查油柜中的液位是否合适。Check that fluid level in the tank is adequate.一确认这个系统可以安全起动,并且没有人员在可能产生的危险区域内。Make sure that the system is safe to start and that personnel are clear of possible hazard areas.1.9.3.3 起动Starting一考虑到泵干运转或者转向错误,在短短几秒钟内就会严重损坏泵这点上,故要点动马达,检查转向,如有错误应加以改正。Take in account that running the pump dry or turning the wrong sense of rotation for more than a few seconds can severely damage the pump,so run the motor for the shortest practical time to check the direction of rotation and correct it if necessary.一在关闭球阀之前,让系统在低压下运转一段时间,以排出空气。Let the system run in for a period at low pressure to allow air to blow off before closing the ball valve.一通过关闭针阀和放气塞或者安全阀而调整泵压至30bar左右。经过一段时间后,以 50bar左右的步幅,调节流量针阀或安全阀达到设定值。Adjust the pump pressure