系泊试验程序手册.pdf

MOORING TEST PROCEDURE(TOTAL EDITION)系泊试验程序册(完整版)JH712-946-02SY第2页目 录CATALOGUE总则.4General.4一.轮机部分 Machinery part!燃油系统试验程序.6Fuel oil sys.Test.62 滑油系统试验程序.8Lubrication oil sys.Test.83 冷却水系统试验程序.10Cooling water sys.Test.104 发电机试验程序.12Diesel generator test.125 杂川空压机和压缩空气系统试验程序.17Service compressor and compress air sys.Fest.176 供水系统试验程序.19Water supply sys.Fest.197 舱底水系统试验程序.21Bilge water sys.Test.218 舱底油水分离器试验程序.24Bilge oily water sys.Test.249 水消防系统试验程序.27Fire water sys.Test.2710污水处理系统试验程序.29Sewage treatment sys.Test.2911机舱行车试验程序.31E/R crane test.3112通风系统及通风机试验程序.33Ventilation sys.and ventilator test.3313压载水系统试验程序.36Ballast water sys.Test.3614液乐阀门遥控系统试验程序.38Remote control valve sys.Fest.3815液位遥测吃水测量系统试验程序.44Level remote sounding and draft sys.Test.44MOORING TEST PROCEDURE(TOTAL EDITION)系泊试验程序册(完整版)JH712-946-02SY第3页16快关阀系统试验程序.46Quick closing valve sys.Test.4616快关阀系统试验程序.46Quick closing valve sys.Test.4617防海生物系统试验程序.48Anti-fouling and corrosion prevention system.48二.电气部分 Electric part18主配电板.50Main switchboard.5019各类辅助机械、甲板机械、厨房等用设备.51Electric equipment of all aux.machinery,deck machinery and galley-5120 24V配电系统.5124V power distribution system.5121船内通讯和报警系统.51Interior communication and alarm system.5122航行设备.51Equipment of navigation.5123照明系统.52Illumination System.5224变压器试验.52Transformer Test.52三.艇装部分Outfitting part25锚机和自动绞缆机液压系统试验.53Hyd.Sys.For windlass&automatic tensioning mooring winch test.5326电动液压冋转起重机试验.57Electric-Hyd.Provision crane test.5727舱盖系统试验程序.60Hatch cover sys.Test.6028门、窗、盖的冲水试验.64Hose test of doors,windows and covers.6429舷梯强度试验.64Strength Test of Accommodation Ladder64MOORING TEST PROCEDURE(TOTAL EDITION)_系泊试验程序册一(完整版)_JH712-946-02SY第4页总 贝GENERAL1、试验前应备齐所有试验设备装置的产品检验合格证书和相关证书,以及技术文件。The required certifications,production certifications and technical documents of all examined equipment should to be prepared well before tests.2、试验所用的各种测量仪器、仪表应校验合格,仪表的级别应确保被测参数的精度。All kinds of instruments for measuring and gauges used in the tests to be calibrated,which to be with certification,if necessary.Their grade should insure the precision of the measured parameters.3、各种设备、装置试验前与其相关的辅助设备、系统必须安装完工,方可试验。Before all kinds of equipment were tested,concerned auxiliary equipment,systems to be installed completely.4、试验前,应全面检查各类设备、系统、仪表、铭牌等正确性、完整性,以及各系统管路作好密 性、试验畅通性试验,确认投油、吹气清洗等工作完成,确保试验顺利进行。The tightness test and well-fluency test and of piping should to be carried out so that the tests can be got along well.The safety items of equipment and systems should be surveyed at first.5、各种设备和系统安全保护项目应在试验中先行报验,合格后方可做其它项目试验,以确保设备、系统安全。For equipment and systems safety,the safety device and safety item shall be tested first,only the safety items are accepted,other tests can be carried out.6、各种泵做运转试验,并调定安全阀。The running test of pumps should to be carried out,and their safety valves to be adjusted.7、所有电气设备在通电之前进行箱内清洁检查。各类用电设备都要检查它们的绝缘电阻,除非另 有说明,绝缘电阻值均应1MQ,还应检查电缆,电器设备的保护接地。All electrical equipment to be inspected for cleanness before switch on.All kinds of the electrical equipment shall be measured concerning their insulation resistant,and each value of the insulation resistant shall be over IMQ,unless otherwise mentioned.Also protective earthing of the cable and equipment shall be checked.8、如果在系泊试验中无法完成的项目可在航行试验中进行。If some items cannot be carried out during mooring test,they can be done in following sea trial test.9、目的 Purpose9.1、验证各机械设备和系统安装的正确性及其工作性能。The mooring test is to verify the correctness of installation and to examine the working performances for machinery and system.9.2、试验数据的记录Record Of Test Data凭籍各设备上仪表所显示的参数记录在检查部门准备的表格上。The parameters indicated by the gauges of equipment are to be recorded in the forms prepared by the inspection department concerned.9.3、设定值的允许误差Tolerance of settingJH712-946-02SY第5页MOORING TEST PROCEDURE TOTAL EDITION _系泊试验程序册一（完整版）_9.3.1、压设定值的允许误差为土。.01MpaoTolerance of pressure set value is 0.OIMpa;9.3.2、温度设定值的允许误差为W100时为3,100。时为5Tolerance of temperature set value is 3 for 100 and 5 for 21000。9.3.3、液位设定值的允许误差为5%（满量程）Folerance of level set value is 5%of full range.9.3.4、若有特殊规定的允许误差,应按特殊规定Adopt to the specially tolerance if it need be9.4、本试验大纲所出的压值均为表压。The pressure value indicated in the program is gauge pressure.9.5、某些设定值可以由设备服务商现场调整。Some set value can be adjusted by service engineer on board.9.6、船厂在系泊试验时应作各种测试记录,整理后提交验船部门和船东The tests shall be witnessed by owner supervisor and class and the test result/data shall be recorded by the yard and submitted to owner and class.MOORING TEST PROCEDURE(TOTAL EDITION)系泊试验程序册(完整版)JH712-946-02SY第6页、燃油系统试验F.0 system根据系统图,系统的完整性,正确性和密性交验完Completion,correctness,air-tightness of this system should be ok according to systemdrawing.试验前检查项目Pre-Test Check ItemCheck Item 检查项目Check result(yes/no)检查结果Owner 船东RINA 船检Tank integrity and tightness test 舱室完整性Piping installation and pressure test 管路安装和压试验Mechanical installation 设备安装Cable termination and power supply 接线和电供应1、Measure the cold/hot insulation resistance of the electrical motor,measure the starting current and working current of the electrical motors.测量燃油泵电动机冷态及热态绝缘电阻,测量电动机起动电流和工作电流。2 An operating test of transfer pump of the fuel oil system is carried out for minimum30 minutes.Pump relief valve to be checked.各燃油输送泵作效用试验不少于30分钟。检查泵的安全阀。3 Effective test for remote control and change switch of fuel oil pump.燃油泵遥控按钮和转换开关作效用试验。4、Simulate check up working reliability of all alarm devices for high and low level of every tank.模拟检查各舱柜高低液位报警装置工作的可靠性。5、Simulate check up working reliability of M.D.0.transfer pump auto start/stop.模拟检查燃油输送泵的自起停泵的可靠性。6 Sort data and fill report.记录试验数据,填写表格。MOORING TEST PROCEDURE(TOTAL EDITION)系泊试验程序册(完整版)JH712-946-02SY第7页燃油系统试验记录Fuel sys.Record listCheck Item 检查项目Check result(yes/no)检查结果左舷Port side右舷Starboard sideFuel pump motor insulation 燃油泵电机绝缘电阻冷态Cold热态 HotFuel pump start/stop 燃油泵启/停Motor start current 电动机起动电流Motor working current 电动机工作电流M.D.0.T level high alarm(Simulate)燃油舱高位报警M.D.0.T level low alarm(Simulate)燃油舱低位报警M.D.0.S.T level high alarm(Simulate)燃油日用柜高位报警M.D.0.S.T level low alarm(Simulate)燃油日用柜低位报警M.D.0.S.T level high stop pump(Simulate)燃油日用柜高位停泵M.D.0.I level low start pump(Simulate)燃油日用柜低位启泵Fuel pump discharge pressure(bar)燃油泵出口压Fuel pump suction pressure(bar)燃油泵吸口压结论:检验贝-船东-船检-MOORING TEST PROCEDURE(TOTAL EDITION)系泊试验程序册(完整版)JH712-946-02SY第8页二、Lubrication oil system 滑油系统试验根据系统图,系统的完整性,正确性和密性交验完毕。Completion,correctness,air-tightness of this system should be ok according to system drawing.试验前检查项目Pre-Test Check ItemCheck Item 检查项目Check result(yes/no)检查结果Owner 船东RINA 船检Tank integrity and tightness test 舱室完整性Piping installation,flushing and pressure test 管路安装,串洗和压试验Mechanical installation 设备安装Cable termination and power supply 接线和电供应1、Measure the cold/hot insulation resistance of the electrical motor,measure the starting current and working current of the electrical motors.测量污油泵电动机冷态及热态绝缘电阻,测量电动机起动电流和工作电流。2 An operating test of dirty oil transfer pump is carried out for minimum 30 minutes.Pump relief valve to be checked.污油泵作效用试验不少于30分钟。检查泵的安全阀。3 Effective test for remote control of dirty oil pump.污油泵遥控按钮作效用试验。4 Simulate check up working reliability of all alarm devices for high and low level of every tank.模拟检查各舱柜高低液位报警装置工作的可靠性。5 To test the effect of the lub oil filters,its actions should be normal and reliable.滑油滤器的功能应正确可靠。6 To record lub pressure and fill report 记录有关滑油压,填写试验报告。MOORING TEST PROCEDURE(TOTAL EDITION)_系泊试验程序册一(完整版)_JH712-946-02SY第9页滑油系统试验记录Lub.oil sys.Record listCheck Item 检查项目Check result(yes/no)检查结果左舷Port side右舷Starboard sideDirty oil pump motor insulation 污油泵电机绝缘电阻冷态 Cold热态 HotDirty oil pump start/stop 污油泵启/停Motor start current 电动机起动电流Motor working current 电动机工作电流L.0.T.level high alarm(Simulate)滑油柜高位报警Dirty oil pump discharge pressure(bar)污油泵出口压一Dirty oil pump suction pressure(bar)污油泵吸口压结论:检验员船东船检MOORING TEST PROCEDURE(TOTAL EDITION)系泊试验程序册(完整版)JH712-946-02SY第10页二、cooling water system冷却水系统试验Completion,correctness,air-tightness of this system should be ok according to system drawing.根据系统图,系统的完整性,正确性和密性交验完毕 试验前检查项目Pre-Test Check ItemCheck Item 检查项目Check result(yes/no)检查结果Owner 船东RINA 船检Piping installation and pressure test 管路安装和压试验Mechanical installation 设备安装Cable termination and power supply 接线和电供应1.Measure the cold/hot insulation resistance of the electrical motor,measure the starting current and working current of the electrical motors.测量冷却泵电动机冷态及热态绝缘电阻,测量电动机起动电流和工作电流。2.An operating test of sea water cooling water pump are carried out for minimum 30 minutes.海水冷却泵及冷却系统作效用试验不少于30分钟。3.Effective test for remote control of cooling water pump.海水冷却泵遥控按钮作效用试验。4.Sort data and fill report.记录试验数据,填写表格。MOORING TEST PROCEDURE(TOTAL EDITION)系泊试验程序册(完整版)JH712-946-02SY第n页冷却水系统试验记录Cooling water sys.Record listCheck Item 检查项目Check result(yes/no)检查结果左舷Port side右舷Starboard sideCooling water pump motor insulation 冷却水泵电机绝缘电阻冷态 Cold热态 HotCooling water pump start/stop 冷却水泵启/停Motor start current 电动机起动电流Motor working current 电动机工作电流Cooling water pump discharge pressure(bar)冷却水泵出口压Cooling water pump suction pressure(bar)冷却水泵吸口压结论:检验贝-船东-船检-MOORING TEST PROCEDURE TOTAL EDITION 系泊试验程序册（完整版）JH712-946-02SY第12页四、发电机试验程序DIESEL GENERATOR TEST PROCEDURESpecification 技术参数Maker供应商CumminsTYPE型号CCFJ200-1500DKCMarGenerator发电机revolution 转速:1500r/minRated output额定输出功率:200 KWRated voltage 额定电压:400VCurrent 电流:667.5AErequency 额定频率:50 HZPower factor 功率因数:0.8（滞后!agging）No.of phase 相数:3Number of sets 数量21.动车前的试验、测量 Check Items Before A/E Starting1.I 为发电机组服务的各系统及设备在发电机组试验前应预先运转,检查其可靠性。All systems and auxiliary equipment serving for A/E to be operated in advance in order to check their reliability.2.测量发电机冷态绝缘电阻。The cold Insulation Resistance of generator to be recorded completely.3.起动试验 Starting Test电起动试验,先将起动蓄电池充足,在中途不补充充电的情况下,柴油机从冷态开始连续进行3 起动试验。Battery start test,first full in charge of the battery and then start the engine from cold condition 3 times.机组报警系统和安全装置模拟试验（模拟试验）。Safety and alarm points testing（simulation）用手动液压泵校对并整定报警及停车压开关或传感器的设定值。Adjust and test the pressure transmitter by portable hand pump.用加热方法校对并整定报警及停车温度开关或传感器的设定值。Adjust and test the thermometer by heating method.人为造成柴油发电机超速,检查超速停车保护功能。Check the over speed function by manually adjusts the governor.4.报警系统Alarm itemsSee the attached list.4.!柴油发电机组安全报警试验Safety function alarm test of main D/G set参照监测报警清单,作模拟及效用试验。According to monitoring&alarm list,a simulation test as well as an effect test shall be carried out.MOORING TEST PROCEDURE(TOTAL EDITION)系泊试验程序册(完整版)JH712-946-02SY第13页4.2安全装置模拟试验D/E Safety Device Test当发电机达到如下情况(模拟)时应自动停车:D/E should shut down if it falls across the conditions as follows(SIMULATION):序号 No.名 称Description设定值1#发电机组No.1 D/G set2发电机组 No.2 D/G setsetting1柴油发电机转速高报警G/E SPEED HIGH1650r/mi n2滑油进压报警Low Press,of L.0.inlet alarm0.IMPa%23柴油发电机冷却水温度报警High Temp,of cooling water alarm9424柴油发电机启动蓄电池低压报警Low voltage of start battery alarm5柴油发电机公共报警 Commonality alarm5.柴油发电机组的负荷实验oad Test采用水电阻作为负荷对发电机组进行全负荷试验,单机全负荷试验后,进行并车试验。序号 No.名 称Description设定值1#发电机组No.1 D/G set2发电机组 No.2 D/G setsetting1超速停车保护D/E high speed stop1695r/min2滑油低压停车Low Press,of L.0.inlet alarm stop0.08 MPa%23冷却水出口高温停车High Temp,of cooling water stop1002During the load test using the water resister as load,first tests the each generator then two Diesel Generators Parallel Running load test will be carries out.5.1单机负荷试验时,测量相关性能参数是否在规定范围内。During the each generator load test,check and record the concerned parameters.5.2柴油机在100%负荷试验时应平稳,无异常发热,发电机频率应保证在额定值公差范围内。During the 100%load test the diesel engine should be keep in normal condition and the frequency of the generator in rated value tolerance range.5.3柴油发电机组负荷试验的况及试验时间按下表规定:The load test should be carried out in accordance with following table:注:检查并记录各种参数(见下表)。Notice:Check and record the concerned parameters.(See below list)No.序号转速 revolution(r/m)发电机负荷 load(%)试验时间 test time(min.)115002515215005015315007530415001006051500no15Test results shall be recorded in table：MOORING TEST PROCEDURE(TOTAL EDITION)系泊试验程序册(完整版)JH712-946-02SY第14页试验结果记录在表格中:Load 负载Time 时间Output(kw)输出功率Voltage(V)电压Frequency(Hz)频率Current(A)电流R S TRemark 备注25%50%75%100%110%After the load test,record the temperature of each winding and bearing.负载试验后,记录绕组及轴承温度。Measuring point 测量点()1G2GBearing temp.轴承温度Ambient temp.环境温度6.发电机特性试验 generator characteristic test6.I稳态调压特性试验Voltage-Load Characteristic&Governor Characteristic Testing在负荷试验后,将柴油发电机的负荷和功率因数调整到额定值,柴油机转速调整到额定转速1500 rpm,就可以进行稳态特性试验。试验负荷按下列程序变化:负荷!00%-75%50%25%0%一 25%50%75%100%记录各种负荷状态下,电压、电流、频率。After load test,adjust the voltage and frequency of each main generator to the rating,adjust the load from rating varies as 100%75%5%25%then to zero,then from zero varies as 25%50%75%then to the rating,measure the voltage and frequency at each state after stableDuring the above measurement,it shall be verified that the voltage variation rate shallLoad%负载1G2GOutput(kw)功率Volt,(v)电压Fre.(Hz)频率Output(kw)功率Volt,(v)电压Fre.(Hz)频率1007550250255075100JH712-946-02SY 第 15 页MOORING TEST PROCEDURE(TOTAL EDITION)系泊试验程序册(完整版)not exceed+2.5%,the frequency variation rate shall not exceed 5%.在进行以上试验时,电压偏差不应超过额定值的土2.5%,频率偏差不应超过额定值的土5%。计算稳态调整率 voltage variation rate、N。(V-Vn)/VnV 是不同功率下电压 Voltage under variation powerVn 是额定电压 40OV rated voltage 400VAV%lOMpa or 15MPa and rated pressure,every time,running 5 minutes for above pressure:The system must be normal and all parts haven t oil to leak.2.2 油泵调整与校验试验 adjust and control test for the oil pumpa.将主泵压升至系统额定压,调节泵的输出量至系统额定流量,将控制泵压升至系 统额定压,测定在系统压下、额定流量下电机输出电流,并与电机额定电流相比较,在MOORING TEST PROCEDURE(TOTAL EDITION)系泊试验程序册(完整版)JH712-946-02SY第54页此工况下判断电动机是否超功率,将测试内容记于表二中。Measure and check pump s flux when the pressure is rated and pump begin to change flux;measure the electromotor s current when the pressure and flux are rated;the results write in the table 2b.油泵切断压试验 sever pressure test of oil pump将主泵压升至系统安全阀设定压(23Mpa),看油泵是否自动变量,并将此时电机电流记 于表二中。The hydraulic system s pressure is relief valve s rated pressure adding 23Mpa,the oil pump if automation variable,the results write in the table 2.3.报警功能复核试验,将结果记录于表四中。Inspection test of alarm function,the results write in the table 4.a.低液体位置模拟报警试验:Simulation s alarm test for the liquid s at the low place.b,高油温模拟报警试验Simulation s alarm test for high oil temperaturec.滤器阻塞模拟报警试验Simulation s alarm test for lifter s choking.4.效用试验 Utility test开启系统中泵组,运行周期为T二2小时,其中主泵组作额定工况下运行时间0.5小时、待机1.5 小时,检测油液温升,将结果记于表五中。Open feed system,cycle of operation is T=2hour,run time 0.5hour and stand by 1.5hour when rate working of the main pump unit,checked temperature rise,the results write in the table 5.5.检查锚机及绞车的各轴承间隙。Check the bearing clearance of windlass and winch.6.锚和锚机效用试验 Anchor and windlass utility testa.将锚放低,然后分别将锚拉到左舷和右舷锚链管,检查锚爪与船体贴合情况。Lower the anchor and lift it up to the hawse pipe separately for P and S side,check the contact condition of anchor fluke and hull.b.检查挚链器的工作情况,锚链管冲水状态。Check the operation of chain stoppers and the working condition of hawse pipe washing,c.锚试验时进行刹车23次,以检查刹车装置。Anchoring test include anchor brake to be carried out 2-3 times in order to check the brake system operation.d.左右