生产流程详解.doc

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生产流程
英文：Production procedure
布料检验
英文：The cloth inspection
每做一批货首先要抽取该布
英文：Each time a batch of goods is made, 10% to 20%of every jar of cloth 
每缸的10％至20%进行检验
英文：should be sampled to inspect
检验主要针对布料是否有色差
英文：to see whether the fabric has color difference, defects
布疵、布封宽窄、克重等等
英文：and to inspect the fabric width  and   the weight of cloth ,etc.
若不合格则须进行100％检验
英文：If it is not up to standard , 100%  Inspection must be carried out
不合格品退回布厂
英文：The defective products will be returned to the cloth factory

物料检验
英文： Accessories Inspection
物料仓必须对所有物料进行验针检验
英文：All the accessories must be needle-detected by the accessory Warehouse.

和规格、数量、褪色性检验
英文：Together with the specification, quantity and fading inspection

已检验品和未检验品
英文：The inspected products and the un-inspected products
必须分开并做好标识
英文：Must be separated and marked well.
物料仓提供详细的物料卡给各有关
英文：The accessory warehouse group offers the detailed accessory card
生产部门以供制衣时核对参考
英文：To the production divisions to check when clothing are being made

电脑唛架
英文：Computer Marker
纸样师傅根据客户提供的纸样
英文：According to the patterns that the customers offer or the related information,
或相关信息设计纸样
英文：the pattern masters design the patterns,
进行尺寸缩水测试
英文：Carry on the size and shrink test
确定缩水值
英文：And confirm the shrinking value
然后重新修改纸样
英文：Then revise the pattern again,
将纸样用读图板读入电脑
英文：read the patterns into the computer by reading drawing boar
再用最新版电脑制衣业生产管理系统
英文：And then use the production management system of the latest edition computer clothing manufacturing industry 

GMCAD2002系统进行打版
英文：GMCAD2002 system
放码、排唛架
英文：to type, grade, and make makers.
生产会议
英文：Production meeting
大货一星期以前
英文：A week before a bulk production
生产经理将主持召开产前会议
英文：The production manager will hold the preproduction meeting.
会议就此单的各项准备
英文：The preparation and the related terms
相关注意事项进行沟通
英文：will be discussed at the meeting.
及时解决疑难问题
英文：to solve the knotty problems in time
以确保大货能按质按期出货给客户
英文：so as to ensure that the batch of goods can produce for the customers on schedule
工业工程
英文：Industrial engineerin
工业工程人员的目标是降低成本
英文：The goal of Industrial engineering staff is to lower the costs
提高效率
英文：and raise the efficiency
常用工作方法如标准时间的测定
英文：The common working ways are the standard time mensuration
做工方法研究、效率分析
英文：Research of working methods, efficiency analysis,
生产平衡情况反映
英文：Reflection of production line balancing
生产流程分析等
英文：the production procedure analyzing etc.
制定出标准时间
英文：establishing standard time
成为工序工价的最基本参考数据
英文：becomes the most basic reference data of the labor cost of the process
在大货未入车间前
英文：Before the bulk production begins
由IE 先排出工序表
英文：Process form is listed first by IE
并在产前会议上讨论工序安排的合理性及大货目标产量等
英文：The rationality of the arrangement of process and the output goal are discussed at the preproduction meeting

松布
英文：Fabric Relaxation 
尺寸问题是针织制衣最难控制的问题
英文：Size problem is the most difficult problem in controlling knitting
为了保证每件成衣的尺寸稳定
英文：In order to guarantee the size stability of the finished clothes
必须由松布操作开始科学化，规范化
英文：We must begin with doffing operation. And after scientific and standardization doffing cloth,
松布后需整齐放置在特制的松布车上
英文：After doffing, the cloth must be placed neatly on the special-made doffing machine
使每匹布都能独立分开
英文：to make sure that every roll of cloth can be separated independently
不会因为布压布而使底层和
英文：in order that the surface and the bottom layers of the cloth goes back unevenly
面层的布料回缩不均匀
英文：because of the cloth pressing.
一般自然缩率低的布料
英文：Generally the cloth of lower natural contracting rate
规定松布时间最少在24小时以上
英文：should be doffed at least 24 hours
自然缩率较大而且不稳定的布料
英文：For higher naturally contracting rate and more unstable cloth
松布时间则必须规定在72小时以上
英文：The doffing time must stipulated over 72 hours

拉布裁剪
英文：Stipulate the height of the spreading cloth

规定拉布高度
英文：so as to ensure that the size stability and shirt shape after cutting are accurate
以保证裁剪后的尺寸稳定及衫形准确
英文：and the middle and the bottom layers of the cutting pieces can’t be unidentical
不会因为拉布太高而致使裁片上中下层的尺寸不一致

英文：because of the spreading height being too high

一般厚度较大的布料
英文：Generally speaking, for thicker fabric
如抓毛布，毛巾布等
英文：such as terry cloth, etc.

规定拉布高度不可超过6吋
英文：the stipulated height of spreading can’t be over 6 inches

厚度较薄及弹性较大的布料
英文：For thinner and stronger elasticity cloth

规定拉布高度不可超过4吋
英文：the stipulated height of spreading can’t be over 4 inches.
查片、配片
英文：Checking and matching of cutting pieces

为确保能给缝制车间提供
英文：In order to guarantee the accuracy of the measurement

尺寸准确及衫形稳定的裁片
英文：and the stable shape of the cutting pieces

裁剪后的每片裁片均必须
英文：The finished cutting pieces must be inspected

经过查验后才能进入缝制车间
英文：before they go to the sewing workshop.

查片台上必须附有该款的
英文：There must be patterns of the same styles of cutting pieces

每块裁片的纸样
英文：on the checking platform

查片员必须将裁片与纸样相比较
英文：The checkers of the cutting pieces must compare every cutting piece with its pattern

要求裁片的尺寸及形状必须
英文：The required size and the shape must be the same  

与纸样一致方为合格
英文：as that of the pattern.

经查片员查验过的裁片
英文：The checked cutting pieces must be sampled to be checked qualified
必须经过专业QC按AQL2.5
英文：through professional QC according to AQL2.5,

抽查合格后方可进入缝制车间
英文：after which they can go to the sewing workshop.

缝制
英文：Sewing
车间缝制采用挂杆式流水线作业方式
英文：Assembly line is adopted in the sewing workshop

流畅的流水线作业有助于
英文：Smooth assembly line helps to

提高工作的积极性
英文：Improve the enthusiasm of the work

使生产制程一目了然
英文：and make the sewing production procedure clear.

减少制程中出现问题的机率
英文：reduce the probability rate that goes wrong in the course of sewing.

流水线的操作由挂片开始
英文：The operation of the assembly line begins with hanging cutting pieces.

挂片员先检查裁片无误后
英文：After the cutting pieces are checked errorless,

将每扎主裁片用挂衣夹挂在
英文：every bundle of main cutting pieces is hung

流水线滑动杆上
英文：on the slide bar of the assembly line

辅料的分配按该扎主裁片的件数配制
英文：The distribution for the accessories depends on the number of the main cutting pieces,

如主麦、洗水麦等
英文：for example, the main label, the washing label, etc.

要求其数量及尺寸一定要与主裁片相配
英文：They must match the main cutting pieces in quantity and size.

流水线上的衣车是按缝制工序的
英文：The sewing machines on the assembly line are arranged
顺序来排列的
英文：in the order of sewing procedure

每位工人完成一道工序后便可在流水线
英文：After each worker has finished one procedure, he can push the bundle of products

滑杆上将该扎货顺推到下一工序
英文：to the next procedure along the slide bar of the assembly line.

为保证产品的质量
英文：In order to guarantee the quality of the products

在每条流水线中设置有中查
英文：Course checkers are required on each assembly line
进行100％半成品查验
英文：to carry on 100% checking to work in process

合格后才可流入下道工序
英文：They can just flow into the next process after being qualified
每个车间配备一名巡查QC
英文：One patrolling QC is allocated in each workshop

进行AQL2.5查验
英文：to carry out AQL2.5 test.

及时反馈生产中出现的问题
英文：and feed back problems appearing in production in time,

第一时间防止问题和解决问题
英文：which can prevent the problems and solve the problems as soon as possible?

为确保成衣安全
英文：In order to guarantee the finished clothes’ security,

车间缝制必须执行严格的换针制度
英文：needle changing system must be carried out in the sewing workshop.

如果在缝制过程中出现断针现象
英文：If needle breaking appears in the course of sewing

必须找齐所有断针后
英文：All the broken needles must be found out

到针控员处进行对换
英文：and get them changed from the needle controller

针控员需做好详细记录
英文：The needle controllers needs to make the detailed record l

如果断针不能找齐
英文：If all the broken needles can't be found

则必须将断车针周围三米内的
英文：all the work in process within three meters around the sewing machine

半成品拿到验针房验针
英文：should be brought to the needle testing room to get tested,

以确保断针不会留在其它衣服上
英文：so as to ensure that the broken needles will not stay on other clothes

为确保成衣清洁
英文：In order to keep the finished clothes clean

车间员工必须定时擦手
英文：Workshop staff must wash hands regularly
二个小时一次。
英文：once every two hours.

工厂采用了先进的即时电子工票系统
英文：The factory has adopted advanced instant electronic working ID card system

该系统通过ID卡
英文：This system is tired with the information of the goods

与货物信息相绑定
英文：through ID card,

跟随货物在生产环节里流转
英文：following the goods to circulate in the annual ring.

在生产过程中通过采集器对ID卡
英文：In the course of production, we collect

相对应的货物信息的采集
英文：the relating information of the ID card by the collector
来跟踪生产过程中的每一道生产工序
英文：to follow each production process in the production process

给生产管理提供了实时准确的数据来源
英文：This has provided the real-time and accurate data source for production management

较旧系统效率得到了极大的提高
英文：The efficiency has been greatly improved compared with the old system.

打钮
英文：Sewing buttons
所有需打钮的衣服都必须经过查钮
英文：All clothes needing sewing buttons on It must be through

测试、打钮、再查钮四个过程
英文：button checking, testing, sewing the buttons, and rechecking the buttons

每一粒钮都必须经过查验才可打在衣服上
英文：Every button can’t be sewn on the clothes until it pass the checking

后整
英文：Finishing

后查员工查好的成品须经 QC 复查
英文：The products checked by the finishing checking staff must be reexamined by QC

不合标准的衫退回后查处再查
英文：The shirts not conforming to the standard should be returned to the finishing checking department to be reexamined

更加确保了成衣质量
英文：This has guaranteed the quality of the finished clothes

每件烫好的衫须经过度尺查油
英文：For each ironed shirt, the size and greasy dirt checking must be carried out.

尺寸不合格将需返工
英文：The size not up to standard will be needed to do over again

不得流入下一工序
英文：and can't flow into the next process

在包装的过程中
英文：During the process of packing
包装QC对包好的成衣进行抽查
英文：the packaging QC sample and check the packed clothes

如果不合格则不能通过须全部返包装
英文：If they aren’t up to standard they must be returned to be repacked

直到合格为止
英文：until they are qualified

验针

英文：needle testing
所有即将出货的成品最后
英文：At last all finished product

都须送至验针房进行验针
英文：must be sent to the needle testing room to carry on needle testing.

验针入箱前必须检查箱内是否有杂质
英文：Before needling testing and packing, we must check
如胶纸、贴子等
英文：whether there are adhesive tapes or other things in the box.

杜绝一切有违成衣安全的金属杂质如针头
英文：Stop all the metal impurity that violates the safety of finished fashion

针尖等其它金属类物质等
英文：like needle heads, pinpoint, etc

最后每件成衣都须经过验针扫描
英文：Finally every finished garment must be scanned for needle testing.

以保障不会错码或挂错牌的现象
英文：to make sure that the mistaken size or mistaken labeling will not occur
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